Tubular UHT Sterilizers
Tubular UHT Sterilizer
A tubular UHT steriliser handling 1000 L/H to 15,000 L/H, with SUS316L on product contact parts and SUS304 elsewhere, for continuous sterilisation of dairy, fruit juice and beverage liquids.
Product Overview
A tubular UHT steriliser handling 1000 L/H to 15,000 L/H, with SUS316L on product contact parts and SUS304 elsewhere, for continuous sterilisation of dairy, fruit juice and beverage liquids. Sterilising temperature is protected by a high temperature alarm and low temperature reflux, tube internals are polished so every tube cleans fully, and the system self-sterilises to maintain an aseptic condition. A full-automatic PLC controls and records the whole CIP cleaning process, pipe sterilisation and product sterilisation, with automatic CIP and SIP. The process runs product in at 5 degrees C, homogenising at 65 degrees C and sterilising at 137 degrees C.
Key benefits
Why Buyers Choose This Specification
Low Temperature Reflux Protects the Batch
If sterilisation temperature drops, product is refluxed rather than passed forward. That single function is what separates a UHT plant from a heater with a thermometer.
CIP and SIP Recorded Automatically
The PLC controls and records cleaning, pipe sterilisation and product sterilisation. For an aseptic line that record is the product's release documentation.
Tubes Polished to Clean Fully
Good internal polish is what allows every tube to clean completely, which is what makes the self-sterilisation claim meaningful.
137 Degrees Sterilisation
UHT at 137 degrees C is what gives ambient shelf life without refrigeration, which changes the entire distribution model for the product.
Application scenarios
Where It Is Used
- UHT milk production for ambient distribution
- Sterilising fruit juice for aseptic filling
- Beverage sterilisation before aseptic packaging
- Continuous sterilisation on a dairy line
- Producing long-life dairy drinks
- Aseptic production requiring automatic SIP
Who it is for
The Buyers This Product Suits
UHT Dairy Plants
Continuous sterilisation at 137 degrees C is what produces ambient-stable milk.
Aseptic Juice Producers
The steriliser pairs with aseptic tanks and fillers to deliver product without a cold chain.
Plants Under Aseptic Audit
Automatic CIP and SIP with full recording is what makes the process defensible.
Problems it solves
What It Fixes
Under-Sterilised Product Reaching the Filler
High temperature alarm and low temperature reflux stop it at the steriliser.
Cleaning Records Kept by Hand
The PLC controls and records the whole CIP process, pipe sterilisation and product sterilisation.
Cold Chain Cost on Liquid Dairy
UHT sterilisation at 137 degrees C gives ambient shelf life.
Specifications
Published Figures For This Product
Every value below comes from our own product specification. Where a figure is not published we leave it out rather than estimating it.
| Product Model | HTK-LGS-01 |
|---|---|
| Working Capacity | 1000 L/H to 15,000 L/H, customised |
| Product Contact Material | SUS316L stainless steel |
| Other Parts | SUS304 stainless steel |
| Product Inlet | 5 degrees C |
| Homogenising Temperature | 65 degrees C |
| Sterilisation Temperature | 137 degrees C |
| Temperature Protection | High temperature alarm, low temperature reflux |
| Tube Finish | Internally polished for full cleaning |
| Control | Full-automatic PLC with recorded CIP, pipe sterilisation and product sterilisation, auto CIP and SIP |
| Minimum Order | One unit |
| Production Capacity | 20 units per month |
| Grade | SUS316L product contact |
Packing and documents
How It Ships And What Comes With It
Packing And Loading
Shipping volume for this item depends on the configuration and capacity you select, so no fixed container figure is published. Confirm the specification and the destination and a loading plan is issued with the quotation, rather than a figure we cannot support.
Documentation On File
- Dairy and Liquid Processing · Tubular UHT Sterilizers Specification Sheet8.2 KB
- Catalogue · Full Product Catalogue154.0 KB
Sourcing And Inspection
This product is supplied through TrueGlow Imaging, working with manufacturing partners whose facilities are visited and verified rather than taken on trust. In-process quality control and delivery supervision are available so goods are inspected before the container is sealed. Certifications quoted on this page are those stated on the product specification and belong to that product range rather than to our trading entity, so ask for the certificate covering your specific item.
Handling guide
Getting It Right First Time
Step 1
Confirm the sterilisation temperature and holding time your product requires.
Step 2
Size the steriliser against the aseptic filler downstream.
Step 3
Verify the low temperature reflux function at commissioning and at intervals.
Step 4
Keep the PLC records as part of the product release documentation.
Step 5
Follow the automatic CIP and SIP sequences rather than shortening them.
Comparison
How It Compares In Our Range
Tubular against tube-in-tube sterilisation.
| Tubular UHT Sterilizer | 1000 to 15,000 L/H for dairy, juice and beverage liquids, with automatic CIP and SIP and sterilisation at 137 degrees C. |
|---|---|
| Tube-in-Tube UHT Sterilizer | 1000 to 15,000 L/H for high viscosity products such as tomato paste and concentrated juice, at 95 to 121 degrees C. |
FAQ
Tubular UHT Sterilizer Questions
What capacity is available?
1000 L/H to 15,000 L/H, customised.
What is the process flow?
Product inlet at 5 degrees C, homogenise at 65 degrees C, then sterilise at 137 degrees C.
How is sterilisation temperature protected?
By a high temperature alarm and low temperature reflux, so under-sterilised product does not pass forward.
What materials are used?
SUS316L on product contact parts and SUS304 on other parts.
Is cleaning automatic?
Yes. A high degree full-automatic PLC controls and records the whole CIP cleaning process, pipe sterilisation and product sterilisation, with auto CIP and SIP.
What is the minimum order?
One unit, with a production capacity of 20 units per month.
Related products
Other Products Buyers Look At
Industries
Sectors That Use This Product
Dairy Processing
From the milking parlour to the sealed pack, with the cleaning system that keeps it legal.
Fruit and Juice Processing
Sizing a seasonal line so the harvest becomes product rather than waste.
Food Packaging Lines
Depalletizing to palletizing, balanced against the filler in the middle.
Further reading
Guides That Cover This Product
Pasteurisation Versus UHT for Liquid Dairy
Three thermal profiles, three different machines and three different distribution models. Which one your plant needs is decided by shelf life and cold chain, not by capacity.
Sizing a Fruit Processing Line Against Peak Intake
The harvest arrives in a window and does not wait. Every stage of this range is quoted in tonnes per hour so the whole line can be balanced against one number.
Quote Tubular UHT Sterilizer
Send the capacity or size you need, the quantity and the destination, and we will confirm the configuration, the lead time and a loading plan.