Dairy Processing Machinery
High Speed Emulsification Tank
A high speed emulsification tank from 500 L to 3000 L in SUS304 or SUS316L, built as a three layer tank with insulation and dimple jacket.
Product Overview
A high speed emulsification tank from 500 L to 3000 L in SUS304 or SUS316L, built as a three layer tank with insulation and dimple jacket. The emulsifier is mounted at the bottom and runs at 1440 RPM using high shear emulsification, which is what disperses sugar, milk powder, starch, gums, colloids and stabilisers into liquid. Standard components include product inlet and outlet, ellipse manway, air ventilation cap, CIP cleaning ball, digital display thermometer and electrode liquid level instrumentation.
Key benefits
Why Buyers Choose This Specification
Bottom-Mounted Emulsifier
Mounting the high shear head at the bottom means it works into the batch from the moment powder is added, rather than waiting for the level to reach a top-mounted head.
Disperses Powders That Lump
Milk powder, starch, gums and stabilisers all lump when added to liquid. High shear at 1440 RPM is what breaks the lumps rather than stirring around them.
Dimple Jacket With Insulation
Many stabilisers need heat to hydrate. A three layer tank with a dimple jacket both supplies it and holds it.
Full Instrumentation Fitted
Digital display thermometer and electrode level control come as standard, so the tank integrates into a controlled process.
Application scenarios
Where It Is Used
- Dispersing milk powder into water for recombined milk
- Hydrating stabilisers and gums into a beverage base
- Dissolving sugar into syrup
- Dispersing starch into a dairy formulation
- Emulsifying fat into a milk or juice product
- Preparing ingredient premixes for a blending tank
Who it is for
The Buyers This Product Suits
Dairy Producers Using Powder
Recombining milk powder needs shear, not just agitation, to avoid lumps that block downstream filters.
Beverage Formulators
Stabiliser and gum systems only work if they are fully hydrated, which requires high shear.
Plants Preparing Premixes
A dedicated emulsification tank prepares concentrated premixes that then dilute into the main blending tank.
Problems it solves
What It Fixes
Lumps of Undispersed Powder
High shear emulsification at the tank bottom breaks agglomerates that an agitator only pushes around.
Stabilisers Not Fully Hydrating
Shear plus controlled heat through the dimple jacket is what completes hydration.
Cleaning a Tank That Held Gums
A CIP cleaning ball and ellipse manway allow both in-place and manual cleaning.
Specifications
Published Figures For This Product
Every value below comes from our own product specification. Where a figure is not published we leave it out rather than estimating it.
| Product Model | HTK-RHG-01 |
|---|---|
| Product Volume | 500 L to 3000 L, customised |
| Material | SUS304 / SUS316L |
| Structure | Three layer tank with insulation and dimple jacket |
| Mixing Type | High shear emulsification, bottom mounted |
| Mixer Speed | 1440 RPM |
| Ingredients | Sugar, milk powder, starch, glue and colloids, stabilisers |
| Standard Components | Product inlet and outlet, ellipse manway, air ventilation cap, CIP cleaning ball, digital display thermometer, electrode liquid level |
| Minimum Order | One unit |
| Production Capacity | 100 units per month |
| Grade | SUS304 / SUS316L |
Packing and documents
How It Ships And What Comes With It
Packing And Loading
Shipping volume for this item depends on the configuration and capacity you select, so no fixed container figure is published. Confirm the specification and the destination and a loading plan is issued with the quotation, rather than a figure we cannot support.
Documentation On File
- Dairy and Liquid Processing · Dairy Processing Machinery Specification Sheet53.2 KB
- Catalogue · Full Product Catalogue154.0 KB
Sourcing And Inspection
This product is supplied through TrueGlow Imaging, working with manufacturing partners whose facilities are visited and verified rather than taken on trust. In-process quality control and delivery supervision are available so goods are inspected before the container is sealed. Certifications quoted on this page are those stated on the product specification and belong to that product range rather than to our trading entity, so ask for the certificate covering your specific item.
Handling guide
Getting It Right First Time
Step 1
Add powders into a moving liquid rather than into a still tank.
Step 2
Set the jacket temperature to the hydration requirement of your stabiliser system.
Step 3
Size the tank to a premix batch rather than to full production volume.
Step 4
Choose SUS316L for acidic formulations and aggressive cleaning.
Step 5
Clean immediately after the batch, before gums set on the surfaces.
Comparison
How It Compares In Our Range
Emulsification tank against the high shear tank in the same range.
| High Speed Emulsification Tank | 500 to 3000 L, bottom-mounted high shear emulsification at 1440 RPM, three layer with insulation and dimple jacket. |
|---|---|
| High Shear Tank | 500 to 3000 L with a high shear mixer at 3600 RPM, three layer with insulation and jacket, for mixing a wider range of ingredients. |
FAQ
High Speed Emulsification Tank Questions
What volumes are available?
500 L to 3000 L, customised.
What is the mixer speed?
1440 RPM, using high shear emulsification.
Where is the emulsifier mounted?
At the bottom of the tank.
What ingredients can it handle?
Sugar, milk powder, starch, glue and colloids, stabilisers and other food ingredients.
What is the tank structure?
A three layer tank with insulation and dimple jacket.
What is the minimum order?
One unit, with a production capacity of 100 units per month.
Related products
Other Products Buyers Look At
Industries
Sectors That Use This Product
Dairy Processing
From the milking parlour to the sealed pack, with the cleaning system that keeps it legal.
Brewing and Beverage
Fermentation, bright tank, pasteurisation and filling for beer water and soft drinks.
Food Packaging Lines
Depalletizing to palletizing, balanced against the filler in the middle.
Further reading
Guides That Cover This Product
Pasteurisation Versus UHT for Liquid Dairy
Three thermal profiles, three different machines and three different distribution models. Which one your plant needs is decided by shelf life and cold chain, not by capacity.
Specifying a CIP System That Actually Cleans
A cleaning cycle that runs without flow cleans nothing and reports success. Conductivity monitoring, flow switches and return pump selection are what make CIP verifiable.
Quote High Speed Emulsification Tank
Send the capacity or size you need, the quantity and the destination, and we will confirm the configuration, the lead time and a loading plan.