Copper Foil supplied by TrueGlow Imaging
Copper Foil and Strip

Copper Foil

C1100 copper foil for transformer windings, 0.2 to 3.0 mm thick and 50 to 1350 mm wide, on inner diameters of 300, 400 or 500 mm or customised.

Copper Foil supplied by TrueGlow Imaging

Product Overview

C1100 copper foil for transformer windings, 0.2 to 3.0 mm thick and 50 to 1350 mm wide, on inner diameters of 300, 400 or 500 mm or customised. Copper content is 99% or higher, conductivity 99% IACS or better and tensile strength above 193 MPa. The material is oxygen-free electrolytic copper with oxygen below 0.02% and purity of 99.95% or higher, and it complies with American, European, German and Japanese standards. Supply covers transformer manufacturing, assembly, maintenance and repair.

Key benefits

Why Buyers Choose This Specification

Four Regional Standards Covered

American, European, German and Japanese standards are all named. For a transformer builder exporting to several markets, that removes a material qualification step per market.

Foil Winding Instead of Wire

A single foil sheet per turn eliminates the transposition and eddy current problems that stacked wire conductors have in a winding.

Oxygen-Free for Sound Joints

Oxygen below 0.02% and purity above 99.95% is what keeps brazed and welded winding joints from embrittling.

Width to 1350 mm

Foil winding needs strip as tall as the coil. A 1350 mm maximum width covers large distribution transformer coils in one piece.

Application scenarios

Where It Is Used

  • Foil winding for cast resin and dry-type transformers
  • Low voltage foil windings in oil-immersed units
  • Transformer assembly and busbar connection
  • Maintenance and repair rewinding
  • Coils requiring full-height single-piece foil
  • Export transformer manufacture requiring multi-standard material
Who it is for

The Buyers This Product Suits

Dry-Type Transformer Manufacturers

Foil winding is the standard construction for cast resin low voltage coils.

Exporters to Multiple Markets

Compliance with American, European, German and Japanese standards covers the major destinations in one material specification.

Repair Shops

Support extends through assembly, maintenance and repairs, not only new build.

Problems it solves

What It Fixes

Eddy Currents in Stacked Wire Windings

A single foil conductor per turn removes the circulating current losses that stacked parallel wires generate.

Material Qualification per Export Market

Compliance with four regional standard sets is stated for this product.

Joint Failure in Windings

Oxygen-free electrolytic copper avoids the embrittlement that causes it.

Specifications

Published Figures For This Product

Every value below comes from our own product specification. Where a figure is not published we leave it out rather than estimating it.

Copper Foil specification
AlloyC1100
MaterialOxygen-free electrolytic copper
Oxygen ContentBelow 0.02%
Purity99.95% or higher
Thickness0.2-3.0 mm
Width50-1350 mm
Inner Diameter300 / 400 / 500 mm or customised
Copper Content99% or higher
Conductivity99% IACS or better
Tensile StrengthAbove 193 MPa
StandardsAmerican, European, German and Japanese
GradeOxygen-free electrolytic copper
Packing and documents

How It Ships And What Comes With It

Packing And Loading

Shipping volume for this item depends on the configuration and capacity you select, so no fixed container figure is published. Confirm the specification and the destination and a loading plan is issued with the quotation, rather than a figure we cannot support.

Documentation On File

Sourcing And Inspection

This product is supplied through TrueGlow Imaging, working with manufacturing partners whose facilities are visited and verified rather than taken on trust. In-process quality control and delivery supervision are available so goods are inspected before the container is sealed. Certifications quoted on this page are those stated on the product specification and belong to that product range rather than to our trading entity, so ask for the certificate covering your specific item.

Handling guide

Getting It Right First Time

Step 1

Match foil width to the coil height so the winding is made in one piece.

Step 2

Specify thickness from the current density in your design, within 0.2 to 3.0 mm.

Step 3

Confirm inner diameter against your foil winding machine.

Step 4

Request certification against the specific standard your market requires.

Step 5

Handle foil edges carefully, since a nick becomes a tear during winding.

Comparison

How It Compares In Our Range

Copper foil against copper strip and aluminium foil.

Alternatives to Copper Foil
Copper Foil C11000.2-3.0 mm by 50-1350 mm, 99% IACS, compliant with American, European, German and Japanese standards.
Copper Strip C1100Same alloy and dimensional range, stated against IEC, BIS and ASTM standards.
Aluminium Foil63% IACS at lower weight and cost, for designs where a larger conductor section is acceptable.
FAQ

Copper Foil Questions

What alloy and dimensions are available?

C1100, 0.2 to 3.0 mm thick and 50 to 1350 mm wide.

What is the material purity?

Oxygen-free electrolytic copper with oxygen content below 0.02% and purity of 99.95% or higher.

What conductivity does it achieve?

99% IACS or better, with tensile strength above 193 MPa.

Which standards does it meet?

International standards along with American, European, German and Japanese standards.

What inner diameters are supplied?

300, 400 and 500 mm, or customised.

Do you support repair work as well as new manufacture?

Yes, supply covers transformer manufacturing, assembly, maintenance and repairs.

Industries

Sectors That Use This Product

Power and Transformer Manufacturing

Winding conductor and core steel specified by conductivity and loss, not by weight.

Metal Fabrication and Machine Shops

Custom parts, tooling and the cranes that move them around the shop.

Warehousing and Heavy Industry

Lifting from 250 kg to 360 tons, indoors on a runway or outdoors on legs.

Further reading

Guides That Cover This Product

Copper or Aluminium for Transformer Windings

63% IACS against 99% IACS. With both figures published, the choice between aluminium and copper foil becomes arithmetic at design stage rather than a matter of preference.

Quote Copper Foil

Send the capacity or size you need, the quantity and the destination, and we will confirm the configuration, the lead time and a loading plan.