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High Speed Double Layer Cable Braiding Machine Vertical Type
Two Braid Layers in One Pass at up to 130 RPM
Product Overview
What This Product Is
This vertical braider runs two braid layers at once with a 2-over-2 braiding method, using upper and lower spindle sets — 16 plus 16 on the 16AS model or 12 plus 12 on the 24A. Spindle speed reaches 130 RPM on the 16AS, a 3 kW host motor drives the machine, and oil bath lubrication supports continuous running. A sensitive auto-stop reacts to yarn breakage or run-out, which is what makes the machine practical to leave running with light supervision.
Machine and Parts
Key Benefits
What It Gives Your Production Line
Two Layers Without a Second Pass
Upper and lower spindle sets braid both layers in one operation, which halves handling on double-shield constructions.
Stepless Speed Control
A frequency-controlled motor allows stepless speed adjustment and fine control over the process rate.
Auto-Stop Cuts Scrap
The machine stops on yarn breakage or run-out, so a fault does not produce metres of unusable braid.
Pitch Changed by Gears
Variable pitch through gear changes lets one machine cover different cable specifications.
Application Scenarios
Where It Is Used
- Braiding copper, stainless steel and copper-magnesium alloy wire
- Glass fibre and polyester yarn braiding
- Signal cable and coaxial cable shielding
- Audio cable shielding
- Power cable shield braiding on automated production lines
Who It Is For
Who Buys It
- Cable plants adding shield braiding capacity
- Coaxial cable makers running double-shield constructions
- Producers automating braiding with reduced operator cover
Problems It Solves
The Reasons Buyers Move To This Product
Double Shield Doubles the Handling
Running a cable through a single braider twice costs a full extra pass. A double-layer machine removes it.
A Broken Yarn Ruins the Reel
Without auto-stop, a single break produces a long defective section that is only found at test.
Every Specification Wants a Different Pitch
Gear-change pitch adjustment covers a wide pitch range without machine changes.
Technical Features
Construction And Materials
- Braiding method: 2-over-2 with two layers of operation
- Braiding direction: vertical
- Spindles: upper and lower sets
- Oil bath lubrication for longevity and continuous operation
- Sensitive auto-stop on yarn breakage or run-out
- Variable pitch via gear changes
- Frequency-controlled motor for stepless speed adjustment
- Auto-stop and safety interlocks for automated production lines
Certifications And Compliance
- SGS certified
Specifications
Published Figures
| Model | 16AS / 24A |
|---|---|
| Upper / Lower Spindles | 16 + 16 (16AS) / 12 + 12 (24A) |
| Spindle Speed Range | 10 – 130 RPM (16AS) / 15 – 100 RPM (24A) |
| Pitch Range | 0 – 100 mm (16AS) / 13.3 – 134.5 mm (24A) |
| Max Cable Diameter | 2×0.08–8×0.16 mm (16-carrier) / up to 24 mm (24-carrier) |
| Power | 3 kW host motor |
| Machine Size | 1800×1540×2400 mm (16AS) / 1500×1800×2350 mm (24A) |
| Weight | Approx. 680 kg, varies by model |
| Lubrication | Oil bath |
Figures are the published specification for this product. Values outside this table are confirmed in writing before order rather than estimated.
Manufacturing And Quality Control
How It Is Produced And Checked
Machines are assembled and tested against the published model specification before dispatch, and commissioning support plus overseas service engineers are available after installation.
Specification Agreement
Model selected from conductor range and required output before anything is built.
Assembly
Line assembled to the agreed configuration, including instrumentation and control system.
Test Run
Machine tested against the published model specification before dispatch.
Documentation
Model parameters and component list supplied with the machine.
After Sales
Warranty, long-term maintenance and engineers available to service machinery overseas.
Customisation Options
What Can Be Changed
- 16AS or 24A spindle configuration
- Pitch gear sets for your cable range
- Take-up and pay-off arrangement
- Integration into an automated production line
Use Guide
Working With It On Your Line
- Check oil bath level before each shift; braiders fail expensively when lubrication runs dry.
- Test the auto-stop sensor at start-up rather than trusting it after a long run.
- Change pitch gears with the machine isolated and record the setting against the product code.
- Match carrier tension across all spindles so coverage stays even around the cable.
Comparison
How It Compares Within The Range
High Speed Double Layer Cable Braiding Machine Vertical Type sits inside the Machine and Parts range. The products below are the closest alternatives or the parts most often ordered alongside it — compare the published specification tables rather than the descriptions when the choice is close.
Read Next
Applications Solutions And Guides
FAQ
High Speed Double Layer Cable Braiding Machine Vertical Type FAQ
How many spindles does the machine carry?
16 upper plus 16 lower on the 16AS model, or 12 plus 12 on the 24A variant.
What speed does it run at?
10 to 130 RPM on the 16AS and 15 to 100 RPM on the 24A, with stepless adjustment through a frequency-controlled motor.
Which materials can it braid?
Metal wires including copper, stainless steel and copper-magnesium alloy, as well as glass fibre and polyester yarn.
What happens if a yarn breaks?
A sensitive auto-stop system activates on yarn breakage or run-out, reducing waste and allowing operation with limited supervision.
How much floor space and weight should we plan for?
Approximately 1500 × 1800 × 2350 mm and around 680 kg, varying by model.
Request A Quotation For High Speed Double Layer Cable Braiding Machine Vertical Type
Send the construction, grade and quantity you need. We confirm the specification in writing before quoting.