Machine and Parts
Electrical and Electronic Wires Extrusion Line
Fine Gauge Insulation Line With Closed Loop OD Control
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PLC Control Copper Wire Cable Making Machine
Extrusion Line From GF-65 to GF-200 With Full PLC Control
Product Overview
What This Product Is
This extrusion line covers insulation and sheathing for automotive cable, network cable, power cable, data cable, high-frequency cable, building wire and general electric wire. Eight models run from a 65 mm screw at 130 kg/h up to a 200 mm screw at 900 kg/h, and by changing the screw configuration the same machine handles low-smoke halogen-free compounds and nylon as well as PVC, PE and PU. Control is by PLC, and the line ships with a defined component list from pay-off through spark tester to dual reel take-up.
Machine and Parts
Key Benefits
What It Gives Your Production Line
Eight Models on One Platform
GF-65 through GF-200 means the same control architecture scales from 130 kg/h to 900 kg/h.
Material Range Extended by Screw Change
Changing screw configuration accommodates low-smoke halogen-free compound, nylon and other specialised materials.
Line Supplied Complete
Pay-off, tension dancer, extruder, cooling troughs, diameter gauge, capstan, accumulator, 15 kV spark tester, meter counter and take-up are all part of the line.
Service Engineers Available Overseas
After-sales service includes engineers available to service machinery overseas, with a one-year warranty and long-term maintenance.
Application Scenarios
Where It Is Used
- Insulation and sheathing for automotive cables
- Network and data cable production
- Power cable and building wire extrusion
- High-frequency cable manufacture
- Low-smoke halogen-free and nylon extrusion with a changed screw
Who It Is For
Who Buys It
- Cable plants building a new extrusion line
- Manufacturers expanding from small to large conductor sizes
- Producers who need PLC control and in-line spark testing
Problems It Solves
The Reasons Buyers Move To This Product
Product Mix Outgrows the Machine
A model range from 65 mm to 200 mm screw lets the line be specified for today and replaced within the same family later.
Faults Found Only at Final Test
An in-line 15 kV spark tester and diameter gauge catch pinholes and OD drift while the cable is still running.
Support After the Machine Ships
Engineers are available to service machinery overseas, which is the practical question for an imported line.
Technical Features
Construction And Materials
- Usage: extruding, 3-phase 380 V, 50 Hz / 60 Hz
- Handles PVC, PE, PU, LSZH, nylon and other thermoplastics
- Screw L/D ratio 25:1 across the range
- Line speeds up to 500 m/min for small and medium diameters
- Wire diameters up to Ø120 mm and outputs up to 900 kg/h on the largest models
- Single or double layer cooling troughs, U type
- PLC electrical control system
- Warranty: 1 year with long-term maintenance
- HS code 84794000
Certifications And Compliance
No product certification is claimed for this item beyond the standards named in the specification table. Where a specific certificate is required for your market, ask before ordering and we will confirm what can be provided.
Specifications
Published Figures
| GF-65 | Screw Ø65 mm, output 130 kg/h, main motor 25 HP, wire Ø1.2–10 mm, line speed 500 m/min |
|---|---|
| GF-70 | Screw Ø70 mm, output 150 kg/h, main motor 30 HP, wire Ø1.5–12 mm, line speed 500 m/min |
| GF-80 | Screw Ø80 mm, output 200 kg/h, main motor 40 HP, wire Ø2.0–20 mm, line speed 450 m/min |
| GF-90A | Screw Ø90 mm, output 250 kg/h, main motor 50 HP, wire Ø3.0–25 mm, line speed 400 m/min |
| GF-90B | Screw Ø90 mm, output 280 kg/h, main motor 60 HP, wire Ø10–40 mm, line speed 200 m/min |
| GF-120 | Screw Ø120 mm, output 400 kg/h, main motor 70 HP, wire Ø15–60 mm, line speed 100 m/min |
| GF-150 | Screw Ø150 mm, output 650 kg/h, main motor 100 HP, wire Ø30–120 mm, line speed 60 m/min |
| GF-200 | Screw Ø200 mm, output 900 kg/h, main motor 150 HP, wire above Ø40 mm, line speed 60 m/min |
| Screw L/D Ratio | 25:1 |
| Pay-off Shaft | Double-shaft type, 800–1600 mm to 1600–3150 mm by model |
| Haul-off Power | 5 HP to 20 HP by model |
| Voltage | 3-phase 380 V, 50 Hz / 60 Hz |
Figures are the published specification for this product. Values outside this table are confirmed in writing before order rather than estimated.
Manufacturing And Quality Control
How It Is Produced And Checked
Machines are assembled and tested against the published model specification before dispatch, and commissioning support plus overseas service engineers are available after installation.
Specification Agreement
Model selected from conductor range and required output before anything is built.
Assembly
Line assembled to the agreed configuration, including instrumentation and control system.
Test Run
Machine tested against the published model specification before dispatch.
Documentation
Model parameters and component list supplied with the machine.
After Sales
Warranty, long-term maintenance and engineers available to service machinery overseas.
Customisation Options
What Can Be Changed
- Model from GF-65 to GF-200
- Powder device (optional)
- Printer (optional)
- Cooling trough single or double layer
- Take-up type and shaft size
Use Guide
Working With It On Your Line
- Specify the model from your conductor diameter range first; output follows from it.
- Commission the spark tester and diameter gauge before production, not after the first order.
- Keep the accumulator loaded so reel changes do not stop the extruder.
- Log screw configuration against material so LSZH and nylon runs are repeatable.
Comparison
How It Compares Within The Range
PLC Control Copper Wire Cable Making Machine sits inside the Machine and Parts range. The products below are the closest alternatives or the parts most often ordered alongside it — compare the published specification tables rather than the descriptions when the choice is close.
Read Next
Applications Solutions And Guides
FAQ
PLC Control Copper Wire Cable Making Machine FAQ
What is included with the line?
Single or double head pay-off, vertical tension dancer, main extruder, 2 m pre-water cooling trough, diameter gauge, main cooling trough, dual wheel capstan, 9 m horizontal cable accumulator, 15 kV spark tester, meter counter, dual reel take-up, PLC electrical control, copper preheater, plus optional powder device and printer.
Which materials can it extrude?
PVC, PE, PU, LSZH, nylon and other thermoplastics for both insulation and sheath applications.
What is the maximum output?
900 kg/h on the GF-200 with a Ø200 mm screw and 150 HP main motor.
What warranty and support are provided?
One year warranty with long-term maintenance, and engineers available to service machinery overseas.
What power supply does it need?
3-phase 380 V at 50 Hz or 60 Hz.
Request A Quotation For PLC Control Copper Wire Cable Making Machine
Send the construction, grade and quantity you need. We confirm the specification in writing before quoting.