Packaging Machines
Palletizer
A palletizer running at 20 to 80 cartons per minute under full-auto PLC control with frequency converter speed regulation.
Product Overview
A palletizer running at 20 to 80 cartons per minute under full-auto PLC control with frequency converter speed regulation. Conveying, ordering, stacking, pallet unloading and stack output are all automatic. Three configurations are available: gantry palletizer, vertical column type palletizer and robot palletizer, handling carton or film wrapped packages from beer, beverage, juice, water, dairy and seasoning lines.
Key benefits
Why Buyers Choose This Specification
The Whole Cycle Is Automatic
Conveying, ordering, stacking, unloading the pallet and outputting the stack all run without an operator. A palletizer that still needs someone to feed pallets has not removed the labour.
Three Configurations at One Duty
Gantry, vertical column and robot palletizers differ in footprint, speed and flexibility. The right one depends on how many products and patterns the line runs.
Speed Regulated by Frequency Converter
Variable speed lets the palletizer follow the line rather than forcing the line to match it, which is what keeps the accumulation conveyor from backing up.
Speed Set to Your Line
Working speed is built to customer requirement within the 20 to 80 cartons per minute range.
Application scenarios
Where It Is Used
- Palletizing cartons at the end of a beverage filling line
- Stacking film wrapped packs of bottled water
- Dairy plants palletizing carton packed product
- Fruit juice lines stacking finished cases
- Beer packaging lines handling multiple pack formats
- Seasoning and condiment plants palletizing cases
Who it is for
The Buyers This Product Suits
Bottling and Canning Plants
End-of-line palletizing is where labour cost and manual handling injury risk concentrate, and 20 to 80 cartons per minute covers most filling line speeds.
Plants Running Several Pack Formats
A robot palletizer changes pattern in software, which suits a line with frequent product changes.
Operations With Limited Floor Space
Gantry and vertical column types differ in footprint, so the configuration can follow the building.
Problems it solves
What It Fixes
Manual Handling at the End of the Line
Full-auto PLC control handles conveying, ordering, stacking, pallet unloading and output without an operator.
Palletizer Speed Not Matching the Filler
Frequency converter speed regulation lets the machine track line output through the 20 to 80 carton per minute range.
Pattern Changes Taking Too Long
A robot palletizer changes stacking pattern in the program rather than by mechanical adjustment.
Specifications
Published Figures For This Product
Every value below comes from our own product specification. Where a figure is not published we leave it out rather than estimating it.
| Product Model | HTK-MDJ-01 |
|---|---|
| Working Speed | 20-80 cartons per minute, customised |
| Control | PLC full-auto program control |
| Speed Regulation | Frequency converter |
| Automatic Functions | Conveying, ordering, stacking, unloading pallet, stacking output |
| Types | Gantry palletizer; vertical column type palletizer; robot palletizer |
| Package Types | Carton or film wrapping packaged products |
| Minimum Order | One unit |
| Production Capacity | 50 units per month |
| Grade | Gantry, column or robot |
Packing and documents
How It Ships And What Comes With It
Packing And Loading
Shipping volume for this item depends on the configuration and capacity you select, so no fixed container figure is published. Confirm the specification and the destination and a loading plan is issued with the quotation, rather than a figure we cannot support.
Documentation On File
- Fruit Beverage and Packaging · Packaging Machines Specification Sheet14.6 KB
- Catalogue · Full Product Catalogue154.0 KB
Sourcing And Inspection
This product is supplied through TrueGlow Imaging, working with manufacturing partners whose facilities are visited and verified rather than taken on trust. In-process quality control and delivery supervision are available so goods are inspected before the container is sealed. Certifications quoted on this page are those stated on the product specification and belong to that product range rather than to our trading entity, so ask for the certificate covering your specific item.
Handling guide
Getting It Right First Time
Step 1
Confirm the peak line output in cartons per minute, then size within the 20 to 80 range.
Step 2
Define every pack format and stacking pattern the line will run.
Step 3
Choose the configuration from the available floor area and the number of pattern changes.
Step 4
Plan pallet supply and full pallet removal so the machine is not stopped waiting for a forklift.
Step 5
Include operator training on the PLC interface at commissioning.
Comparison
How It Compares In Our Range
Three palletizer configurations for the same line.
| Gantry Palletizer | Overhead frame with a moving head. Suits high, consistent throughput on a stable pack format. |
|---|---|
| Vertical Column Type Palletizer | Column-mounted layer builder with a compact footprint on the line. |
| Robot Palletizer | Most flexible on pattern and pack change, with the stacking pattern held in the program. |
FAQ
Palletizer Questions
What speed does it run at?
20 to 80 cartons per minute, customised to your line.
Which configurations are available?
Gantry palletizer, vertical column type palletizer and robot palletizer.
Is the operation fully automatic?
Yes. Conveying, ordering, stacking, unloading pallets and stack output are all realised automatically under PLC control.
What packages can it handle?
Carton or film wrapping packaged products.
What is the minimum order?
One unit, with a production capacity of 50 units per month.
What is the model number?
HTK-MDJ-01.
Related products
Other Products Buyers Look At
Industries
Sectors That Use This Product
Food Packaging Lines
Depalletizing to palletizing, balanced against the filler in the middle.
Dairy Processing
From the milking parlour to the sealed pack, with the cleaning system that keeps it legal.
Brewing and Beverage
Fermentation, bright tank, pasteurisation and filling for beer water and soft drinks.
Further reading
Guides That Cover This Product
Balancing a Packaging Line Before You Buy It
A line runs at the speed of its slowest machine, and that machine is rarely the filler. Every speed in this range is published, so the bottleneck can be found with arithmetic.
Quote Palletizer
Send the capacity or size you need, the quantity and the destination, and we will confirm the configuration, the lead time and a loading plan.