ISO certified wear-resistant castings foundry · Chongqing, China [email protected] +86 23 6265 0290 WhatsApp +86 198 2382 7248
Castings glowing at temperature on the heat treatment trolley
Bottom-poured ladle filling a crusher wear part mould
Aerial view of the PangLei foundry at Qijiang, Chongqing
ISO Certified Wear-Resistant Castings Foundry

Field Tested Crusher Wear Parts With Proven Performance

Manganese steel and high chromium wear parts for cone, jaw, HSI, VSI and roller crushers — bowl liners, mantles, jaw plates, blow bars, rotor tips and roller shells — plus fully customised castings poured to your drawing or sample.

2009Foundry Under Current Ownership
26,680 m²Site Area Of The New Works
15,000 tAnnual Capacity Stage One
10 tMaximum Single Casting Weight
The Full Range

Every Part We Cast Listed In One Place

Twenty-nine wear parts across cone, jaw, impact, VSI, roller and customised castings. Each one links to its materials, the models it suits and the inspection supplied with it.

Bowl Liner And Concave cast by PangLei foundry
Cone Crusher Parts

Bowl Liner And Concave

The fixed half of the cone crushing chamber, cast in seven manganese grades

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Cone Crusher Mantle cast by PangLei foundry
Cone Crusher Parts

Cone Crusher Mantle

The moving cone face, cast to gyrate against your existing bowl liner

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Cone Crusher Burning Ring cast by PangLei foundry
Cone Crusher Parts

Cone Crusher Burning Ring

The sacrificial ring that protects the head above the mantle

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Cone Crusher Feed Plate cast by PangLei foundry
Cone Crusher Parts

Cone Crusher Feed Plate

Distributes feed evenly into the crushing chamber and takes the impact instead of the head

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Cone Crusher Rim Liner cast by PangLei foundry
Cone Crusher Parts

Cone Crusher Rim Liner

Protects the bowl rim above the concave from feed washing

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Spider Cap And Spider Arm Shield cast by PangLei foundry
Cone Crusher Parts

Spider Cap And Spider Arm Shield

Shields the spider bearing and arms from the feed passing over them

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Main Shaft Assembly cast by PangLei foundry
Cone Crusher Parts

Main Shaft Assembly

Complete main shaft assemblies supplied to European customers

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Shaft Sleeves And Bushings cast by PangLei foundry
Cone Crusher Parts

Shaft Sleeves And Bushings

Bearing surfaces machined to the fit the crusher was designed around

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Cone Crusher Mounting Plate cast by PangLei foundry
Cone Crusher Parts

Cone Crusher Mounting Plate

The seating plate between the crusher frame and the wear components above it

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Fixed Jaw Plate cast by PangLei foundry
Jaw Crusher Parts

Fixed Jaw Plate

Stationary jaw dies in high manganese, from 600 × 400 machines up to a C200

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Swing Jaw Plate cast by PangLei foundry
Jaw Crusher Parts

Swing Jaw Plate

Movable jaw dies cast to the same profile and heat as the fixed half

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Jaw Crusher Cheek Plate cast by PangLei foundry
Jaw Crusher Parts

Jaw Crusher Cheek Plate

Side liners that keep the crushing chamber square and protect the frame

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Jaw Crusher Toggle Plate cast by PangLei foundry
Jaw Crusher Parts

Jaw Crusher Toggle Plate

The designed weak point that protects the whole crusher from uncrushable feed

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Jaw Wedges And Fixing Bolts cast by PangLei foundry
Jaw Crusher Parts

Jaw Wedges And Fixing Bolts

The clamping parts that decide whether a new die stays bedded

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Jaw Crusher Shim Plate cast by PangLei foundry
Jaw Crusher Parts

Jaw Crusher Shim Plate

Machined plate for setting the closed side setting, supplied in defined thicknesses

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Impact Crusher Blow Bar cast by PangLei foundry
HSI Crusher Parts

Impact Crusher Blow Bar

Manganese, chrome, ceramic-insert and TIC-insert bars for horizontal shaft impactors

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Impact Crusher Break Plate cast by PangLei foundry
HSI Crusher Parts

Impact Crusher Break Plate

The impact aprons that turn rotor energy into product size

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Impact Crusher Side Liner cast by PangLei foundry
HSI Crusher Parts

Impact Crusher Side Liner

Chamber side protection that keeps the impactor housing out of the wear path

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VSI Rotor Tip cast by PangLei foundry
VSI Crusher Parts

VSI Rotor Tip

High chromium tips held finished in stock so the rotor is never the reason you stop

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VSI Distributor Plate cast by PangLei foundry
VSI Crusher Parts

VSI Distributor Plate

Splits the feed evenly to the rotor ports so tips wear at the same rate

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VSI Feed Tube cast by PangLei foundry
VSI Crusher Parts

VSI Feed Tube

Guides feed down onto the distributor without wearing into the rotor housing

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VSI Cavity Wear Plate cast by PangLei foundry
VSI Crusher Parts

VSI Cavity Wear Plate

Lines the crushing cavity where material leaving the rotor lands

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VSI Upper And Lower Wear Plates cast by PangLei foundry
VSI Crusher Parts

VSI Upper And Lower Wear Plates

Rotor top and bottom protection supplied as a matched set with the tips

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VSI Rotor Body And Frame cast by PangLei foundry
VSI Crusher Parts

VSI Rotor Body And Frame

Complete rotor bodies for Barmac type and CV series machines

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Smooth Surface Roller Shell cast by PangLei foundry
Roller Crusher Parts

Smooth Surface Roller Shell

Smooth-faced shells for controlled reduction, cast by an OEM roller supplier

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Corrugated Surface Roller Shell cast by PangLei foundry
Roller Crusher Parts

Corrugated Surface Roller Shell

Corrugated faces cast to your existing profile, not substituted with a standard pattern

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Reverse Engineered Wear Castings cast by PangLei foundry
Customized Casting Parts

Reverse Engineered Wear Castings

From a worn part with no drawing to a repeatable casting

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Grinding Roller cast by PangLei foundry
Customized Casting Parts

Grinding Roller

Mill grinding rollers supplied to the Chinese electric power industry

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Mill Liner cast by PangLei foundry
Customized Casting Parts

Mill Liner

Mill liners in manganese and high chromium for grinding circuits

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What Problem We Solve

Four Reasons A Wear Part Order Goes Wrong

Wear parts that arrive late, do not seat correctly, or wear out before the next planned shutdown. We hold thousands of finished patterns, so proven parts go straight into production instead of waiting weeks for tooling.

1

Parts That Arrive After The Shutdown

Thousands of finished patterns are already on the shelf. A part we have cast before goes straight into moulding, with no pattern cost and no pattern lead time.

2

Liners That Will Not Seat

Castings are machined strictly to drawing on vertical lathes up to Ø3.4 m, and a dimensional inspection report is issued before anything is packed.

3

The Wrong Alloy For Your Feed

Seven manganese grades from Mn13 to Mn22Cr3, three high chromium white irons and alloy steels — so the recommendation follows your rock, not our ladle.

4

No Record Of What You Bought

Chemical analysis on every heat, verified from a sample taken during melting and retained for at least three years.

Why Buy From Us

A Foundry Built New In 2022 With Its Own Laboratory

A foundry built new in 2022 with its own physical and chemical laboratory, 5-tonne induction melting, a 2,000 m³ quench pool and twelve vertical lathes — melting, heat treatment, machining and inspection all under one roof and one QC department.

2009Foundry under current ownership
2022New works commissioned at Qijiang
26,680 m²Site area
15,000 tAnnual capacity, stage one
30,000 tFull design capacity per year
10 tMaximum single casting weight
60%Of output exported
3 yearsMelt samples retained for traceability
Manufacturing Process And Quality Control

Eight Controlled Steps From Drawing To Steel Pallet

Melting, heat treatment, machining and inspection all happen inside one works and under one QC department, which is why an out-of-specification analysis is corrected in the ladle rather than discovered in a finished part.

Pattern Making at the PangLei foundry

Pattern Making

Once drawings are confirmed, pattern making starts immediately in our own pattern shop. Thousands of finished patterns are already on the shelf, so repeat parts skip this step entirely.

Sandbox Making at the PangLei foundry

Sandbox Making

Casting Process Simulation System (CPSS) is run before the moulds are made. The cavity is kept as solid and as clean as possible so that inclusions have nowhere to start.

Melting And Pouring at the PangLei foundry

Melting And Pouring

Charge materials are bought to a high standard and temperature is controlled through the whole pour to achieve a fine grain structure. Samples are taken to verify the analysis and adjusted if needed, then kept for at least three years for traceability.

Sandbox Opening at the PangLei foundry

Sandbox Opening

Also called casting cleaning. After initial cooling the box is opened, risers and runners are removed and the casting is cleaned. Cooling time is set by casting size, not by the clock.

Heat Treatment at the PangLei foundry

Heat Treatment

Heating temperature is strictly controlled and castings are spaced in the furnace so they heat uniformly and meet the water fully. Quenching begins within 30 seconds of withdrawal from the oven.

Machining at the PangLei foundry

Machining

After rectifying and polishing, castings are machined strictly to drawing for correct fitment. QC then carries out dimensional inspection and issues the dimensional inspection report.

Inspection at the PangLei foundry

Inspection

Our own physical and chemical laboratory covers spectrometry, hardness, microstructure, dye penetrant and dimensional inspection on site rather than at a third party.

Packing And Delivery at the PangLei foundry

Packing And Delivery

Finished parts are packed on steel pallets for forklift handling, to international standards for road, rail, sea and air transport.

Inside The Foundry

The Works At Beidu Aluminium Industrial Park

We moved into the new foundry at the end of 2022 after two years of building. The site covers about 26,680 m² and on-site visits are warmly welcomed.

Answers

Questions Buyers Ask Before The First Order

What exactly does PangLei Casting manufacture?

Wear-resistant castings for crushing equipment: bowl liners, concaves and mantles for cone crushers, fixed and swing jaw plates, blow bars for impactors, rotor tips and wear plates for VSI machines, roller shells, and fully customised castings to drawing or sample.

Are these OEM parts?

No. They are OEM-equivalent parts manufactured and warranted by PangLei. Manufacturer names, part numbers and model numbers are used for identification only, and we have no association with the OEM.

Which materials do you pour?

Austenitic manganese steels Mn13, Mn18, Mn13Cr2, Mn18Cr2, Mn22Cr2 and Mn13-22CrMo; high chromium white cast irons Cr15, Cr25 and Cr30; and alloy steels of various grades.

How large a casting can you produce?

Up to 10 tonnes as a single casting, melted in two 5 t intermediate frequency furnaces and machined on vertical lathes up to Ø3.4 m.

Can I visit the foundry?

Yes. On-site visits are warmly welcomed. Since the new foundry began running at the end of 2022, a number of clients have chosen to work with us after visiting.

How do you ship to Europe?

Three routes. Air from Chongqing Jiangbei International Airport, rail on the Chongqing–Xinjiang–Europe line through Kazakhstan, Russia, Belarus and Poland to Duisburg, or sea freight via Shanghai Port, about three days inland from us. Door-to-door delivery is available.

Next Step

Send Us A Part Number Or A Photograph Of The Worn Part

Tell us the machine model and the part number, or send a photograph and the main dimensions. We will confirm whether the pattern is already held and quote from there.