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Swing Jaw Plate cast by PangLei

Swing Jaw Plate

Movable jaw dies cast to the same profile and heat as the fixed half

Product Overview

What This Casting Does And Why It Matters

The swing jaw plate is bolted to the pitman and does the moving half of the work. It sees more impact than the fixed plate and normally wears faster, which is why matching the two halves matters. PangLei casts movable and swing jaw plates across the full manganese range, including real supplied part numbers such as 400.0472-002, 400.0434-002 and 600/3012 for a Pegson 1100 × 800 machine delivered to a customer in Liberia.

Technical Features

  • Cast in Mn13 through Mn22Cr3 including Mn18Cr2 and Mn22Cr2
  • Single piece and two-piece heavy duty configurations
  • Tooth profile reproduced from the original die
  • Back face and bolt holes machined for flat seating
  • Real supplied part numbers include 400.0472-002, 400.0434-002 and 600/3012
Swing Jaw Plate after machining and inspection
Key Benefits

What You Get That You Would Not Get Elsewhere

1

Cast from the same heat as the fixed plate so the pair wears evenly

2

Higher manganese grades for feed that work hardens the face slowly

3

Heavy duty two-piece sets for the larger machines

4

Proven part numbers already supplied to customers in Europe and West Africa

Problems It Solves

The Failures This Part Is Cast To Prevent

  • Swing plates wearing out well ahead of the fixed half
  • Plates loosening on the pitman and hammering the fixings
  • Profiles unavailable for older mobile machines
  • Mismatched pairs sourced from two foundries

Who It Is For

  • Quarry primary crushing operations
  • Recycling and demolition contractors
  • Mobile jaw plant fleets
  • Dealers supplying complete die sets
Swing Jaw Plate in the finished goods area

Application Scenarios

  • Primary crushing of hard rock
  • Concrete and asphalt recycling
  • Demolition waste reduction
  • Ore primary crushing
Specifications

Technical Data For Swing Jaw Plate

Every figure here comes from our published foundry capability. Where a value depends on your machine it is confirmed at quotation rather than guessed.

SpecificationDetail
Part typeSwing jaw plate, movable jaw die
Material gradesMn13, Mn13Cr2, Mn18, Mn18Cr2, Mn20Cr3, Mn22Cr2, Mn22Cr3
Manganese content11-23% depending on grade
Chromium content1.5-3% on Cr-bearing grades
Example part numbers supplied400.0472-002, 400.0434-002, 600/3012, J6930000
Example material suppliedMn22Cr2 on 600/3012, Mn18Cr2 on J6930000
ConfigurationsSingle piece, two-piece heavy duty
Heat treatmentWater quenched, solution treated
InspectionChemical analysis and dimensional report
PackingSteel pallet
Material Chemistry

Manganese Grades Available For This Part

MaterialMn %C %Si %P %S %Cr %
Mn1311-141.00-1.450.3-1.0< 0.06< 0.04—
Mn13Cr211-141.15-1.250.3-0.8< 0.06< 0.041.5-2.5
Mn1817-191.2-1.30.3-0.8< 0.06< 0.04—
Mn18Cr217-191.2-1.30.4-0.9< 0.06< 0.041.5-2.5
Mn20Cr319-211.2-1.30.3-0.8< 0.06< 0.042.5-3
Mn22Cr221-231.1-1.40.3-0.8< 0.06< 0.041.5-2.5
Mn22Cr321-231.1-1.40.3-0.8< 0.06< 0.042.5-3
Manufacturing Process

How This Casting Is Made

Pattern Making

Once drawings are confirmed, pattern making starts immediately in our own pattern shop. Thousands of finished patterns are already on the shelf, so repeat parts skip this step entirely.

Sandbox Making

Casting Process Simulation System (CPSS) is run before the moulds are made. The cavity is kept as solid and as clean as possible so that inclusions have nowhere to start.

Melting And Pouring

Charge materials are bought to a high standard and temperature is controlled through the whole pour to achieve a fine grain structure. Samples are taken to verify the analysis and adjusted if needed, then kept for at least three years for traceability.

Sandbox Opening

Also called casting cleaning. After initial cooling the box is opened, risers and runners are removed and the casting is cleaned. Cooling time is set by casting size, not by the clock.

Heat Treatment

Heating temperature is strictly controlled and castings are spaced in the furnace so they heat uniformly and meet the water fully. Quenching begins within 30 seconds of withdrawal from the oven.

Machining

After rectifying and polishing, castings are machined strictly to drawing for correct fitment. QC then carries out dimensional inspection and issues the dimensional inspection report.

Inspection

Our own physical and chemical laboratory covers spectrometry, hardness, microstructure, dye penetrant and dimensional inspection on site rather than at a third party.

Packing And Delivery

Finished parts are packed on steel pallets for forklift handling, to international standards for road, rail, sea and air transport.

Quality Control

Inspection Supplied With This Part

Chemical analysis and a dimensional inspection report are standard on every order. The remaining procedures are carried out in our own physical and chemical laboratory when specified at order stage.

ProcedureWhen
Chemical Analysisstandard on every heat
Dimensional Inspection Reportstandard on every order
Hardness Testingif specified
Tensile Testingif specified
Microstructure Analysisif specified
Magnetic Particle Testingif specified
Dye Penetrant Testingif specified
Ultrasonic Testingif specified
Inspection of Swing Jaw Plate before despatch

Laboratory Equipment

  • German-made OBLF direct-reading spectrometer
  • Hardness testing equipment
  • Metallurgical microscope
  • Dye penetrant inspection equipment
  • Dimensional inspection equipment
Comparison

How This Part Compares With The Alternatives

Compared WithWhat Changes
The fixed jaw plateThe swing plate takes more impact and generally wears faster; casting both from one heat keeps the change-out on one shutdown.
Mn13 versus Mn22Cr2On a Pegson 1100 × 800 swing jaw we supplied Mn22Cr2, because the higher manganese and chromium hold up in abrasive feed where Mn13 rounds off early.
A used or refaced plateWeld overlay changes the tooth geometry and the surface metallurgy; a new casting restores the nip angle the machine was designed for.
Customisation

If Your Part Is Not Standard

With our own pattern shop, a 3D scanner and Casting Process Simulation System, we work from your drawing, your worn sample, or a scan taken on your site. Material grade, profile and machining are all specified against your machine rather than against a catalogue.

  • Reverse engineering from a worn part, with no drawing required
  • On-site 3D scanning where the component cannot be removed
  • Material grade selected against your feed rather than a default
  • Pattern retained afterwards, so repeat orders skip pattern making
Use Guide

Fitting And Getting The Life Out Of It

  • Confirm the pitman face is clean before fitting
  • Torque wedges and bolts in stages
  • Re-check fixings after the first hours of running
  • Change swing and fixed plates as a pair where practical
  • Record the tonnage achieved to refine the next grade choice
Gallery

Swing Jaw Plate At The Foundry

Answers

Swing Jaw Plate Questions

Have you supplied swing jaw plates for Pegson machines?

Yes. Part number 600/3012, a swing jaw to suit a Pegson 1100 × 800 jaw crusher in Mn22Cr2, was supplied to a customer in Liberia.

Do you supply Extec C10 dies?

Yes. J6920000 fixed jaw die and J6930000 swing jaw die to suit the Extec C10 were supplied in Mn18Cr2 as a trial order for a European customer.

Can I order the swing plate on its own?

Yes, although ordering the pair means both halves come from the same heat and are replaced together.

What if my plate has no part number?

Send photographs and the main dimensions, or the worn plate itself. We can also 3D scan it on your site.

Next Step

Get A Price For Swing Jaw Plate

Send the machine model, the part number if you have one, and the quantity. If you have neither, a photograph with the main dimensions is enough to start.