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Jaw Crusher Cheek Plate cast by PangLei

Jaw Crusher Cheek Plate

Side liners that keep the crushing chamber square and protect the frame

Product Overview

What This Casting Does And Why It Matters

Cheek plates line the sides of the jaw crushing chamber. They stop feed from grinding against the frame side walls and they keep the chamber the width it was designed to be. When cheek plates are left too long the damage moves into the frame, which is not a consumable. PangLei casts cheek plates in high manganese to suit most makes and models of jaw crusher, supplied alongside the die set.

Technical Features

  • Austenitic manganese steel across the Mn13 to Mn22Cr3 range
  • Fixing arrangement reproduced from the original plate
  • Solution treated and water quenched
  • Dimensional inspection report issued
Jaw Crusher Cheek Plate after machining and inspection
Key Benefits

What You Get That You Would Not Get Elsewhere

1

Protects the frame side walls with a replaceable casting

2

Keeps the chamber width constant so product size stays predictable

3

Cast in the same manganese grades as the dies

4

Supplied with the jaw plate order on one pallet

Problems It Solves

The Failures This Part Is Cast To Prevent

  • Frame side walls worn because cheek plates were left too long
  • Chamber width opening up and product size drifting
  • Cheek plates sourced separately and arriving after the dies
  • Fixings seized into a plate that has worn past its bolt holes

Who It Is For

  • Jaw crusher operators of every size
  • Recycling and demolition contractors
  • Rebuild workshops
  • Dealers supplying complete wear packages
Jaw Crusher Cheek Plate in the finished goods area

Application Scenarios

  • Primary jaw crushing
  • Concrete and demolition recycling
  • Mobile jaw plant operation
  • Frame refurbishment
Specifications

Technical Data For Jaw Crusher Cheek Plate

Every figure here comes from our published foundry capability. Where a value depends on your machine it is confirmed at quotation rather than guessed.

SpecificationDetail
Part typeCheek plate, side liner, side plate
Material gradesMn13, Mn13Cr2, Mn18, Mn18Cr2, Mn22Cr2, Mn22Cr3
FitmentBoth sides of the jaw crushing chamber
Supplied withFixed and swing jaw plate orders
Heat treatmentWater quenched, solution treated
InspectionChemical analysis and dimensional report
ModelsMost makes and models of jaw crusher
PackingSteel pallet
Material Chemistry

Manganese Grades Available For This Part

MaterialMn %C %Si %P %S %Cr %
Mn1311-141.00-1.450.3-1.0< 0.06< 0.04—
Mn13Cr211-141.15-1.250.3-0.8< 0.06< 0.041.5-2.5
Mn1817-191.2-1.30.3-0.8< 0.06< 0.04—
Mn18Cr217-191.2-1.30.4-0.9< 0.06< 0.041.5-2.5
Mn20Cr319-211.2-1.30.3-0.8< 0.06< 0.042.5-3
Mn22Cr221-231.1-1.40.3-0.8< 0.06< 0.041.5-2.5
Mn22Cr321-231.1-1.40.3-0.8< 0.06< 0.042.5-3
Manufacturing Process

How This Casting Is Made

Pattern Making

Once drawings are confirmed, pattern making starts immediately in our own pattern shop. Thousands of finished patterns are already on the shelf, so repeat parts skip this step entirely.

Sandbox Making

Casting Process Simulation System (CPSS) is run before the moulds are made. The cavity is kept as solid and as clean as possible so that inclusions have nowhere to start.

Melting And Pouring

Charge materials are bought to a high standard and temperature is controlled through the whole pour to achieve a fine grain structure. Samples are taken to verify the analysis and adjusted if needed, then kept for at least three years for traceability.

Sandbox Opening

Also called casting cleaning. After initial cooling the box is opened, risers and runners are removed and the casting is cleaned. Cooling time is set by casting size, not by the clock.

Heat Treatment

Heating temperature is strictly controlled and castings are spaced in the furnace so they heat uniformly and meet the water fully. Quenching begins within 30 seconds of withdrawal from the oven.

Machining

After rectifying and polishing, castings are machined strictly to drawing for correct fitment. QC then carries out dimensional inspection and issues the dimensional inspection report.

Inspection

Our own physical and chemical laboratory covers spectrometry, hardness, microstructure, dye penetrant and dimensional inspection on site rather than at a third party.

Packing And Delivery

Finished parts are packed on steel pallets for forklift handling, to international standards for road, rail, sea and air transport.

Quality Control

Inspection Supplied With This Part

Chemical analysis and a dimensional inspection report are standard on every order. The remaining procedures are carried out in our own physical and chemical laboratory when specified at order stage.

ProcedureWhen
Chemical Analysisstandard on every heat
Dimensional Inspection Reportstandard on every order
Hardness Testingif specified
Tensile Testingif specified
Microstructure Analysisif specified
Magnetic Particle Testingif specified
Dye Penetrant Testingif specified
Ultrasonic Testingif specified
Inspection of Jaw Crusher Cheek Plate before despatch

Laboratory Equipment

  • German-made OBLF direct-reading spectrometer
  • Hardness testing equipment
  • Metallurgical microscope
  • Dye penetrant inspection equipment
  • Dimensional inspection equipment
Comparison

How This Part Compares With The Alternatives

Compared WithWhat Changes
Running without replacing cheek platesThe frame side wall becomes the wear surface, and frame repair costs many times a set of cheek plates.
Fabricated side linersCast manganese plates work harden in service; fabricated mild steel simply wears away.
Ordering separately from the diesOrdered together, the whole wear package ships on one pallet for one shutdown.
Customisation

If Your Part Is Not Standard

With our own pattern shop, a 3D scanner and Casting Process Simulation System, we work from your drawing, your worn sample, or a scan taken on your site. Material grade, profile and machining are all specified against your machine rather than against a catalogue.

  • Reverse engineering from a worn part, with no drawing required
  • On-site 3D scanning where the component cannot be removed
  • Material grade selected against your feed rather than a default
  • Pattern retained afterwards, so repeat orders skip pattern making
Use Guide

Fitting And Getting The Life Out Of It

  • Replace cheek plates with the die set wherever possible
  • Check frame side wall condition while the plates are off
  • Free and inspect the fixings before they seize
  • Confirm chamber width after fitting
Gallery

Jaw Crusher Cheek Plate At The Foundry

Answers

Jaw Crusher Cheek Plate Questions

Do cheek plates come with the jaw dies?

They are quoted alongside them. Most customers order the dies, cheek plates, wedges and bolts as one package.

Which models can you supply?

Most makes and models of jaw crusher. Give us the machine and the plate dimensions and we will confirm.

What material?

The same high manganese grades used for the dies, so the whole chamber wears at a comparable rate.

Can you cast a cheek plate from a worn sample?

Yes, through our pattern shop, with 3D scanning available where the part cannot be shipped.

Next Step

Get A Price For Jaw Crusher Cheek Plate

Send the machine model, the part number if you have one, and the quantity. If you have neither, a photograph with the main dimensions is enough to start.