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Product Category

Molded Cable Parts

Breakout boots end caps and rain sheds molded to shape for the points a straight tube cannot cover

3 PRODUCTS  ·  MANUFACTURED IN DALIAN CHINA

Molded Cable Parts from UPM Heat Shrink

Who It Is For

Who Buys This Category

Utility Jointing Crews

Every multi core termination has a crutch every cut cable has an end and every outdoor termination needs creepage.

Cable Manufacturers and Drum Yards

Sealing cut ends before a drum leaves the works.

Panel and Switchboard Builders

Sealing multi core cable entries inside assemblies.

Substation Maintenance Teams

Retrofitting creepage onto terminations with a poor flashover record.

Problems Solved

Problems This Category Removes

The Crutch of a Multi Core Cable Is the Natural Water Path

A molded boot with adhesive on the big end and every leg closes that path permanently.

A Cut Cable End Wicks Water for Metres Along the Conductor

An adhesive lined end cap seals the end for the whole storage and installation period.

Pollution Shortens the Effective Creepage on an Outdoor Termination

Rain sheds break the leakage path by creating protected dry zones under each skirt.

Tape Relaxes with Thermal Cycling and Opens up

Cross linked molded parts hold their grip for the life of the cable.

Application Scenarios

Where This Category Is Used

Multi Core Cable Breakouts

Sealing the crutch on 2 to 5 core LV and MV cable.

Drum End Sealing

Protecting cut cable ends in storage and transit.

Outdoor Termination Creepage

Adding sheds to WSY terminations in polluted environments.

Duct Storage

Sealing cable pulled into a duct before jointing.

Retrofit Flashover Fixes

Adding creepage to terminations already in service.

Marine and Wet Compartment Cabling

Sealed breakouts in permanently damp locations.

Why UPM

Why Buy This Category from Us

24 years of heat shrink manufacturing with compounding extrusion irradiation and molding in one plant

  • Molded in our own tooling in Dalian rather than bought in and rebranded
  • Adhesive applied at the factory on every sealing surface so nothing has to be added on site
  • Custom tooling for unusual leg counts asymmetric layouts and non standard shapes
  • Non tracking compound for the rain sheds from the same formulation family as our C101 insulation
  • Cross referenced to the TE Raychem parts your design may already specify

Selection

How to Choose Within This Category

  1. 01

    Identify the Position

    Crutch of a multi core cable takes Y1. Cut cable end takes Y2. Outdoor termination creepage takes Y3.

  2. 02

    Count the Legs and Read the Conductor Size

    Y1 part numbers encode leg count and conductor band. Match both.

  3. 03

    Measure over the Cable Sheath for End Caps

    Y2 selection is by outer diameter not by cable type.

  4. 04

    Assess the Pollution Class for Sheds

    Light pollution needs 2 to 3 sheds per phase. Very heavy salt spray needs 6 or more.

  5. 05

    Fit Molded Parts Before the Electrical Layers Where Required

    Boots and caps go on before the cores are opened up. Sheds go on last.

  6. 06

    Confirm Adhesive Flow on Every Seal

    A visible bead at each sealing surface is the check that the part is properly installed.

FAQ

Molded Cable Parts Frequently Asked Questions

Can you make a boot for an unusual core layout
Yes. We tool custom breakout boots for unusual core counts and asymmetric layouts. Send a dimensioned sketch or a photograph with a scale and we will quote tooling and unit price.
How many rain sheds does my termination need
It depends on the site pollution class and the creepage ratio your standard requires. Send us the site location and the voltage class and we will calculate the count.
Are the end caps removable
No. A shrunk adhesive lined cap is cut off when the cable is used. That is deliberate because a removable cap will eventually be left loose and the seal is lost.
Can rain sheds be retrofitted to an existing termination
Yes provided the termination surface is sound and can be cleaned. Retrofitting sheds is one of the most common ways to fix a flashover problem without rebuilding the termination.
Do the boots include adhesive
Yes. Adhesive is factory applied on the big end and on every leg so nothing has to be added on site.
What is the lead time for custom molded parts
Tooling and first article typically run 20 to 30 working days. Repeat orders from existing tooling ship much faster.

Still need an answer ask our engineers on WhatsApp

Talk to Us About Molded Cable Parts

Send your cable data drawing or bill of materials and we will return part numbers pricing and a lead time.