Baseball Caps
Embroidered 100% cotton baseball caps for brands, teams and staff uniforms who need a logo stitched rather than printed.
This category is a single garment done properly: a 100% pure cotton baseball cap with the logo embroidered into the front panel. Embroidery is a stitch count, not an ink coverage, so the cost and the look are driven by how many colours and how much detail the logo carries, not by the cap size. A digitising step converts your artwork into a stitch file, and that file is what actually gets sewn, so fine lines and small text need to be simplified before they reach the machine. The buyer decisions are logo placement, thread colours, closure type and quantity.
All 1 Products in Baseball Caps
What This Solves and Who Buys It
Problems It Solves
- Logos with hairline detail or small type that turn into an illegible blob once stitched at cap scale.
- Thread colours matched by eye rather than against the brand's approved artwork, so caps clash with the rest of the kit.
- Caps ordered as an afterthought to a uniform programme and arriving in a different shade of the brand colour.
- Buyers charged separately for digitising by suppliers who treat the stitch file as an add-on.
- Sample approval skipped, so a full run is produced before anyone has held a finished cap.
Who Buys It
- Breweries and food brands selling branded caps as merchandise at the door.
- Construction and field service companies kitting out crews in cotton work caps.
- Sports clubs ordering embroidered caps for a squad and its supporters.
- Promotional distributors adding embroidered headwear to a client's giveaway pack.
- Hospitality groups standardising front-of-house uniform across several sites.
Where It Is Used
- Staff uniform caps for a multi-site restaurant group.
- Merchandise caps sold at a music festival stand.
- Team caps for a corporate sports day or charity run.
- Branded headwear in a dealer or distributor welcome pack.
- Giveaway caps at an outdoor trade show where printed paper items would not survive.
Why Order It Here
- Caps can be produced on the same order as the printed packaging, cards and bags they sit alongside, under one key account manager.
- Artwork is preflighted before digitising, so detail that will not stitch is flagged rather than discovered on the first cap.
- Every finished cap is hand checked for colour match against the approved artwork, quantity and material quality.
- Photographs of the finished caps are sent for approval before shipment, so nothing ships unseen.
- Stock samples are free and custom sample cost is refunded once the bulk order is confirmed.
Decisions to Make Before You Order
Simplify the Logo Before Digitising
Embroidery cannot hold hairlines or text below roughly 5mm. Send vector artwork and we will tell you which elements need thickening or dropping before the stitch file is made.
Pick Thread Colours Against a Physical Reference
Thread does not read like ink on paper. Give us your brand colour references and we will match thread to them, then show you the result on a sample cap before the run.
Placement and Panel Count
A front-panel logo, a side hit and a back closure embroidery are separate machine runs. Decide all placements upfront, as adding one later means re-hooping the whole order.
Confirm the Minimum for Your Spec
MOQ varies by product; some items have no minimum and others run 500-1000 pcs. Send the cap style, colourway and quantity together and we will confirm what applies to yours.
Baseball Caps Questions
Is the logo printed or embroidered?
Embroidered. The logo is stitched into the cotton panel, which is why it survives washing and outdoor wear far better than a printed transfer on a cap.
What artwork do you need for embroidery?
PDF or AI at minimum 300dpi with fonts saved as outlines. Vector is strongly preferred because the stitch file is traced from the outlines, not from a raster image.
Can I get a sample cap before the full run?
Yes. Stock samples are free, and a custom sample stitched to your logo carries a cost that is refunded once you confirm the bulk order.
How many thread colours can the logo use?
Multiple colours are possible, but each additional colour is a thread change on the machine and adds to the stitch time. A two- or three-colour mark is the usual balance of look and cost.
Can caps be ordered alongside printed items in one shipment?
Yes. Caps, printed boxes, cards and bags can be consolidated into a single shipment, which is usually cheaper than separate freight from separate suppliers.
Get a Price for Baseball Caps
Send the size, quantity, material and finish you have in mind. If you are not sure, send the product you want to match.