Custom Automation Since 2018
Vacuum cup head of the Delkotech pick and place gantry lowered onto a steel blank
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Industry

Sheet Metal Fabrication

Feeding joining and handling equipment for flat sheet and panel production

Industry Pain Points

What Makes This Sector Difficult to Automate

Derived from Delkotech's published equipment range, which includes sheet metal pick and place, clinching and panel machines.

The cutting machine waits

A laser that idles between sheets is expensive idle time, and the loading method is usually the reason.

Large blanks need two people

Which ties two operators to the front of one machine and carries a handling risk on every sheet.

Joining damages the finish

Welding pre-finished sheet creates a touch up operation that exists only to repair the joining process.

Double blanks

Two sheets picked as one damages tooling or scraps the cut, and it is found after the damage is done.

What Customers Need

Requirements We Design Against

  • Automated blank feeding sized to the sheets you actually run
  • Separation handled at the stack rather than detected afterwards
  • Joining methods that leave coatings intact
  • Vacuum handling that lifts from the face instead of dragging
  • Equipment interfaced to the cutting machines you already own
Operator loading a sheet metal panel into a Delkotech RPC-100 clinching press
Operator loading a sheet metal panel into a Delkotech RPC-100 clinching press

Typical Applications

Where Delkotech Equipment Goes In

Laser infeed automation

Vacuum gantry feeding blanks onto the cutting table with a handshake to the machine.

Panel joining

Clinching pre-finished panels without damaging the coating.

Secondary operations

Place and process stations that locate the part and perform the operation in one cycle.

Sheet transfer and re-stacking

Moving sheets between pallets, buffers and conveyors.

Delivery Capability

What a Project With Us Looks Like

  1. Application study

    Your part, operation, rate and floor space are recorded from the real production, not from a nominal case.

  2. Concept and layout

    A machine concept with the layout, cycle estimate and safety approach, priced against a defined scope.

  3. Design

    Mechanical, electrical, controls and safety designed together, with the sequence of operation written before any code.

  4. Build and try out

    Manufactured at Vaughan, then dry cycled, run with your parts and run to rate before it ships.

  5. Installation and handover

    Installed, interfaced and commissioned, with operator and maintenance training and the as built documentation.

Questions

Sheet Metal Fabrication Questions

Do you have experience in sheet metal fabrication?

Derived from Delkotech's published equipment range, which includes sheet metal pick and place, clinching and panel machines. What we build for this sector is shown in the equipment and projects linked from this page.

Which machine should we start with?

Start from the operation that is costing you, not from the machine type. The four scenarios on this page are the ones that come up most often in this sector.

Can equipment be specified for our environment?

Yes. Materials, finishes, contact surfaces and access are specified at design review against the environment the machine will live in rather than assumed from general industrial practice.

Will the machine produce records we can show a customer?

Where the process needs evidence, counts, process values and test results can be recorded and made available to your plant systems. The data contract is agreed with your IT group before software is written.

What do you need to quote a project for us?

Part drawings and real samples, the operation, the rate, the floor space and the equipment either side. Email [email protected] and we will come back with a concept.

Delkotech automation cell under build at the Vaughan facility

Talk to an engineer

Bring Us a Sheet Metal Fabrication Problem

Describe the operation that is costing you rate, accuracy or labour. We will tell you what a machine can and cannot do about it.