Metal Badges

Custom Medals for Awards Perfect 3D Honor Activity Unique

Die cast award medals produced in zinc alloy, with iron and brass as alternatives, polished and plated and supplied with a custom printed lanyard. Standard thickness runs 2.5mm to 4mm, and the rim can be finished flat or with a wave, rope or decorative edge instead of a plain cut. Race directors, schools, employers and charities order them for sports finishers, academic honours, recognition programmes and commemorative events.

Key Benefits

What This Product Gives You

  • Die casting carries 3D relief across the medal face, so a sport or event scene is modelled rather than outlined
  • A thickness of 2.5mm to 4mm gives a medal the hand weight participants expect without adding freight cost
  • Edge styles including wave and rope distinguish a finisher medal from a generic disc at a glance
  • Matching printed lanyards arrive with the medals, so nothing is sourced separately at the last minute
  • Zinc alloy, iron and brass let the same design serve a headline award and a mass participation medal
  • Polishing and plating give tiered gold, silver and bronze finishes from one set of tooling
Application

Where It Is Used and Who Buys It

Application Scenarios

  • Marathons, triathlons and team sport finisher medals
  • Academic awards for spelling bees, science fairs and graduation honours
  • Corporate recognition such as employee of the month and sales achievement
  • Military and government service honours and commemorative missions
  • Charity fundraisers and awareness campaign events

Who It Is For

  • Race directors and sports event organisers
  • Schools and universities issuing academic honours
  • HR and sales leadership running internal recognition
  • Government and service bodies issuing commemorative honours
  • Charity event organisers thanking fundraisers and participants
Problems Solved

What Goes Wrong Without It

  • Thin stamped medals feel disposable and undercut the achievement they mark
  • Plain cut rims leave every event's medal looking interchangeable
  • Lanyards sourced separately arrive in the wrong shade and spoil the set
  • Flat engraved faces cannot show a runner, a building or a mascot in relief
  • Late tooling delivers medals after the finish line has already been crossed
Technical

Technical Features

  • Die casting followed by polishing and plating
  • Zinc alloy body, with iron and brass optional
  • Standard thickness of 2.5mm to 4mm
  • 3D relief modelling on the medal face
  • Flat, wave, rope or decorative edge styles
  • Custom printed lanyard supplied with the medal
Specification

Specification

ProductCustom award medal
MaterialZinc alloy, iron or brass optional
CraftDie casting
ProcessDie casting, polishing, plating
Thickness2.5mm to 4mm standard
SizeCustomised
ShapeCustomised
Edge StyleFlat, wave, rope or decorative
DesignCustomised, 3D relief available
AccessoryCustom printed lanyard
Printing OptionsLetterpress, gravure, silk screen, digital, offset, UV, thermal transfer, embossing, die cutting
ApplicationsSports events, academic awards, corporate recognition, government honours, charity events, souvenirs
Production

Materials and Manufacturing Process

Materials

  • Zinc alloy
  • Iron
  • Brass
  • Aluminium
  • Stainless steel

Manufacturing Process

  • Design and mould drawing approval
  • Die casting
  • Sandblasting
  • Polishing
  • Plating
  • Colour filling
  • Lanyard assembly
  • Hand inspection
  • Packing
Quality Control

How This Job Is Checked

  • Mould drawing signed off against the artwork before the die is cut
  • First cast medal checked for relief depth, edge profile and thickness within the 2.5mm to 4mm range
  • Plating tone compared by hand across gold, silver and bronze batches against the approved sample
  • Lanyard print colour checked against the medal finish before assembly
  • Photographs of the finished goods sent for approval before shipment
Customisation

What You Can Change

  • Any medal shape and size cast from your artwork
  • Thickness set within the 2.5mm to 4mm standard range
  • Edge finished flat or with a wave, rope or decorative profile
  • Metal chosen between zinc alloy, iron and brass
  • Plating tiered for gold, silver and bronze placings
  • Lanyard printed with event, sponsor or club artwork
Comparison

Compared With the Alternatives

AlternativeHow This Compares
Stamped flat medalsDie casting carries 3D relief and a heavier feel, while stamping is cheaper for a simple flat disc in large volume
Acrylic award plaquesA medal is worn and carried away by the recipient, though a plaque gives more surface for a long citation
Printed ribbon rosettesMetal medals last indefinitely, whereas rosettes cost far less for a participation-level handout
Use Guide

Getting the Best Result

  • Supply vector artwork plus a reference image for any 3D scene on the face
  • Choose a thicker medal towards 4mm for headline awards and 2.5mm for mass participation runs
  • Pick the edge style early, as it is cast into the body rather than added later
  • Send the lanyard artwork at the same time as the medal art so the set is finished together
  • Work back from the event date allowing for tooling, production and shipping separately
  • Keep plated medals bagged in transit so the finish is not marked in the carton
Answers

Custom Medals for Awards Perfect 3D Honor Activity Unique FAQ

How thick are the medals?

Standard thickness is 2.5mm to 4mm. Heavier headline awards sit at the upper end of that range.

Which metals can you use?

Zinc alloy as standard, with iron and brass available where the budget or finish calls for it.

Can you supply lanyards?

Yes, medals are made with a custom printed lanyard so you do not have to source ribbons separately.

What edge styles are available?

Flat, wave, rope or decorative edges, all cast into the medal rather than machined afterwards.

Can the medal have a 3D design?

Yes. Die casting is used precisely because it reproduces 3D relief, which suits sports scenes, buildings and mascots.

What artwork format do you need?

PDF, AI, PSD or JPEG at 300dpi minimum with fonts saved as outlines, plus a reference image for any modelled relief.

How do I pay?

PayPal, bank transfer or Western Union, with 30-50% deposit before production and the 50% balance before shipment.

Next Step

Quote Custom Medals for Awards Perfect 3D Honor Activity Unique

Send the quantity, size and finish. Digital samples run in 1-2 working days and custom sample cost is refunded once the bulk order is confirmed.