Coffee Cup

Custom Disposable Coffee Cups 8-22oz Perfect For Hot Drinks

A disposable hot drink cup formed from food grade paperboard and printed in one to four colours by flexographic printing with eco-friendly inks. Cups are made as single wall, double wall or ripple wall, in sizes from 4oz through 6, 8, 10, 12, 16, 20 and 22oz, with 410ml a common metric build. The inner coating is specified as standard PE or biodegradable PLA, and matching plastic lids are supplied. It is bought by cafes, takeaway chains, event caterers and office suppliers who need a branded cup that holds a hot drink without being too hot to carry.

Key Benefits

What This Product Gives You

  • Double wall and ripple wall builds insulate the hand, so a hot drink is carried without a separate sleeve being bought
  • Eight sizes from 4oz to 22oz let an espresso, a flat white and a large filter share one printed design across the range
  • PLA coating gives a biodegradable and plastic-free option where a venue or council rule requires it
  • Flexographic printing in 1-4 colours keeps a brand design affordable at the volumes a cafe actually uses
  • Matching lids are supplied with the cups, so rim fit is not left to chance across two suppliers
  • Free samples are offered, so cup feel and print colour can be judged before a full order
Application

Where It Is Used and Who Buys It

Application Scenarios

  • Cafe and coffee shop takeaway service
  • Quick service restaurant and drive-through drinks
  • Festival, stadium and event catering
  • Office and conference catering supply
  • Hotel lobby and room service coffee
  • Bakery and convenience store hot drink counters

Who It Is For

  • Cafe owners and coffee shop chains
  • Event and stadium catering contractors
  • Foodservice distributors supplying independent cafes
  • Office and facilities managers ordering branded catering supplies
  • Hotel and hospitality procurement teams
Problems Solved

What Goes Wrong Without It

  • Single wall cups are too hot to hold without a sleeve, which double and ripple wall builds remove the need for
  • Plastic-free venue rules exclude standard PE-coated cups, which PLA coating answers
  • Cups and lids bought separately do not always seat properly, causing spills at the counter
  • Unbranded cups leave a takeaway drink walking out of the shop with no identification on it
  • Committing to a full order without seeing the cup risks a print colour that looks wrong on brown board, which free samples avoid
Technical

Technical Features

  • Food grade paperboard construction
  • Single wall, double wall and ripple wall builds
  • Sizes at 4oz, 6oz, 8oz, 10oz, 12oz, 16oz, 20oz and 22oz
  • Capacity 410ml or custom
  • Eco-friendly flexographic printing in 1-4 colours
  • PE standard or PLA biodegradable inner coating with matching plastic lids
Specification

Specification

MaterialFood grade cup paperboard
Cup TypeSingle wall, double wall or ripple wall
Sizes Available4oz, 6oz, 8oz, 10oz, 12oz, 16oz, 20oz, 22oz
Capacity410ml or custom
PrintingEco-friendly flexographic printing
Colours1-4 colours
CoatingPE standard or PLA biodegradable
LidPlastic lid supplied to match the cup
Logo DesignCustomised logo
FeatureRecyclable, eco-friendly
PackingOPP bag and carton box
SampleFree samples offered
MOQ1000pcs
Production

Materials and Manufacturing Process

Materials

  • Food grade paperboard
  • PE coating
  • PLA biodegradable coating
  • Kraft paper
  • Plastic lid

Manufacturing Process

  • Artwork preflight
  • Flexographic printing on the paperboard web
  • Die cutting of blanks
  • Cup forming and rim curling
  • Bottom sealing
  • Outer wall bonding for double and ripple builds
  • Leak and rim inspection
  • OPP bagging and cartoning
Quality Control

How This Job Is Checked

  • Printed board checked against the approved proof for colour before cups are formed
  • Seam and bottom seals inspected for continuous bonding on samples from each run
  • Rim curl checked for consistency so lids seat without gaps
  • Formed cups filled and checked for leaks at the base seam
  • Photographs of the finished cups and lids sent for approval before shipment
Customisation

What You Can Change

  • Size chosen from 4oz through 22oz, or a custom capacity such as 410ml
  • Wall construction specified as single, double or ripple
  • Coating selected as PE standard or PLA biodegradable
  • Printed design in 1 to 4 colours across the cup body
  • Kraft or white paperboard base for the printed face
  • Packing configuration adjusted from the standard OPP bag and carton box
Comparison

Compared With the Alternatives

AlternativeHow This Compares
Single wall cup with a separate sleeveA double wall cup insulates without a second item to stock and hand out, though single wall plus sleeve is cheaper when sleeves are only used on hot drinks
Reusable stainless travel mugThe paper cup costs a fraction and needs no washing, while a reusable mug removes single-use waste entirely for regular customers
PLA coated version of the same cupPLA meets plastic-free requirements and is biodegradable, but PE coating is cheaper and more widely accepted by existing recycling streams
Use Guide

Getting the Best Result

  • Match the size to the drink: 4oz to 8oz for espresso and small drinks, 12oz to 16oz for the usual takeaway coffee, 20oz and 22oz for large cold and filter drinks
  • Choose double or ripple wall wherever the cup carries a genuinely hot drink and no sleeve is stocked
  • Confirm the coating before ordering, since PLA is required in venues with plastic-free rules
  • Design in 1 to 4 spot colours rather than full process, which is what flexographic printing on cup board is built for
  • Test the print colour against a kraft sample if the cup body is brown rather than white
  • Order the free samples and check lid fit with your own lid stock before committing the run
Answers

Custom Disposable Coffee Cups 8-22oz Perfect For Hot Drinks FAQ

What is the minimum order quantity?

1000pcs. Each size has its own forming tool, so different sizes are counted separately against the minimum.

What sizes can you make?

4oz, 6oz, 8oz, 10oz, 12oz, 16oz, 20oz and 22oz, plus custom capacities such as 410ml.

What is the difference between single, double and ripple wall?

Single wall is the cheapest and needs a sleeve for hot drinks. Double wall adds an outer layer for insulation. Ripple wall uses a fluted outer layer for more grip and insulation still.

Can I get a plastic-free cup?

PLA coating is available as a biodegradable alternative to the standard PE lining. Confirm your local rules on lids as well, since those are supplied in plastic.

How many colours can you print?

1-4 colours by eco-friendly flexographic printing. That suits spot colour brand designs better than full process photographic artwork.

Are samples free?

Free samples are offered so you can check cup feel, print colour and lid fit before ordering.

How are the cups packed?

In OPP bags inside carton boxes, which keeps sleeves of cups clean and stackable in a back-of-house store.

Next Step

Quote Custom Disposable Coffee Cups 8-22oz Perfect For Hot Drinks

Send the quantity, size and finish. Digital samples run in 1-2 working days and custom sample cost is refunded once the bulk order is confirmed.