Metal Badges

Badge Lapel Pins 3D Rhinestone Metal Pins Perfect for Awards

Cast metal lapel pins finished with Pantone matched enamel and, where the design calls for it, rhinestone settings and a transparent crystal glue glaze that gives the face an amber-like gloss. The standard piece is 1 inch across at 1.5mm thickness in zinc alloy, brass, iron or copper, with PVC, acrylic and metal brackets used as alternative substrates. They are ordered as staff name badges, membership and service awards, and uniform insignia where a pin has to look deliberate on a jacket.

Key Benefits

What This Product Gives You

  • Pantone matched enamel keeps a pin's colours in line with the brand it represents rather than close enough
  • A crystal glue glaze over the face resists scuffing and gives the surface depth without a second metal operation
  • Rhinestone settings add sparkle to award tiers that plain enamel cannot distinguish
  • High-polish, brushed and antiqued finishes separate service levels using the same tooling
  • Glow-in-the-dark and glitter enamel are available where a pin has to be noticed in a hall or at night
  • Courier delivery in 3-7 days by DHL, FedEx or UPS keeps a ceremony date achievable
Application

Where It Is Used and Who Buys It

Application Scenarios

  • Staff name badges and branded lapel pins for corporate identity
  • Club, society and alumni membership pins
  • Years of service and recognition awards
  • Military, law enforcement and uniform insignia
  • Political and campaign badges distributed at events

Who It Is For

  • HR teams running long service recognition schemes
  • Membership organisations issuing alumni and society pins
  • Uniform and insignia buyers for services and security firms
  • Corporate identity managers standardising staff badges
  • Campaign organisers producing event badges
Problems Solved

What Goes Wrong Without It

  • Enamel mixed by eye drifts from the brand palette and the pin looks unrelated to the uniform it sits on
  • Unprotected enamel scuffs on a jacket lapel within a season and the finish looks tired
  • Identical pins across every service tier remove the point of a recognition programme
  • Detailed artwork shrunk to pin size becomes an unreadable smudge if it is not simplified first
  • Slow delivery leaves badges arriving after the ceremony they were made for
Technical

Technical Features

  • Casting as the forming technique for the metal body
  • Zinc alloy, brass, iron and copper bodies
  • 1 inch size at 1.5mm thickness, customised on request
  • Enamel filled with Pantone matched colours
  • Transparent crystal glue glaze over the printed or enamelled face
  • High-polish, brushed or antiqued surface finishes
Specification

Specification

ProductCustom badge lapel pin and brooch
TechniqueCasting
MaterialZinc alloy, brass, iron, copper
Alternative SubstratesPVC, acrylic, metal brackets
Size1 inch standard, customised
Thickness1.5mm, customised
Plating ColourGold, silver, bronze, black plated or customised
Metallic TonesBright gold, bright silver, matte gold, matte silver
Colour FillPantone matched enamel
Surface FinishHigh-polish, brushed or antiqued
Special EffectsGlow-in-the-dark or glitter enamel, rhinestone setting
Surface CoatingTransparent crystal glue glaze
Printing OptionsLetterpress, gravure, silk screen, digital, offset, UV, thermal transfer, embossing, die cutting
Courier ShippingDHL, FedEx or UPS in 3-7 days
Production

Materials and Manufacturing Process

Materials

  • Zinc alloy
  • Brass
  • Iron
  • Copper
  • Stainless steel
  • PVC
  • Acrylic

Manufacturing Process

  • Artwork simplification and approval
  • Casting
  • Polishing
  • Plating
  • Enamel filling
  • Rhinestone setting
  • Crystal glue glazing
  • Hand inspection
  • Packing
Quality Control

How This Job Is Checked

  • Artwork reviewed at 1 inch size so fine strokes are corrected before tooling
  • Enamel colours mixed to the named Pantone references and checked against them
  • Crystal glue layer inspected for bubbles and even coverage across the face
  • Rhinestone seats checked individually so no stone sits loose or proud
  • Photographs of the finished goods sent for approval before shipment
Customisation

What You Can Change

  • Any pin shape cast from your artwork
  • Size and thickness adjusted from the 1 inch and 1.5mm standard
  • Metal chosen between zinc alloy, brass, iron and copper
  • Plating in gold, silver, bronze, black or a matte metallic tone
  • Rhinestones, glitter enamel or glow-in-the-dark fill added for effect
  • Crystal glue glaze applied or omitted depending on the finish wanted
Comparison

Compared With the Alternatives

AlternativeHow This Compares
Acrylic substrate pins with crystal glazeA metal body gives the weight an award needs, while acrylic is cheaper and lighter for a mass handout
Plain die-struck pins without enamelEnamel and rhinestones carry brand colour and mark award tiers, though a plain metal pin reads more restrained on a uniform
Printed plastic name badgesA cast pin survives daily wear on a jacket, but a printed badge is far quicker to change when a name does
Use Guide

Getting the Best Result

  • Keep artwork simple and bold, since small pin sizes lose fine detail
  • Name the Pantone references for each enamel colour rather than describing the shade
  • Choose antiqued or brushed finishes where a pin should look restrained on a uniform
  • Say at quoting stage if rhinestones are wanted, as the seats are formed during casting
  • Book courier shipping at 3-7 days when the pin is tied to a ceremony date
  • Store glazed pins face up in their bags so the crystal surface is not pressed against metal
Answers

Badge Lapel Pins 3D Rhinestone Metal Pins Perfect for Awards FAQ

What size are the lapel pins?

1 inch across at 1.5mm thickness as standard, with both dimensions customised where the design needs it.

Can you match our brand colours?

Yes. Enamel is filled with Pantone matched colours, so give us the references rather than a screen value.

What is the glossy coating on the face?

A transparent crystal glue applied over the printed or enamelled surface, which gives an amber-like gloss and protects the artwork.

Can rhinestones be added?

Yes, rhinestone settings are available, along with glitter enamel and glow-in-the-dark fills for special effects.

Which metals do you use?

Zinc alloy, brass, iron and copper. PVC, acrylic and metal brackets are used where a lighter substrate suits.

How fast can pins be shipped?

Courier by DHL, FedEx or UPS takes 3-7 days once the pins are finished and approved.

What artwork do you need?

PDF, AI, PSD or JPEG at 300dpi minimum with fonts saved as outlines. Simple bold artwork works best at pin size.

Next Step

Quote Badge Lapel Pins 3D Rhinestone Metal Pins Perfect for Awards

Send the quantity, size and finish. Digital samples run in 1-2 working days and custom sample cost is refunded once the bulk order is confirmed.