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Pumps tanks mixers and sanitary fittings built in Wenzhou since 2002
Stainless steel process tanks with agitators installed on a plant floor

Solution

Complete Sanitary Lines From Vessel To Filler

Most hygienic line problems start at the joints between suppliers. When the vessel, the pump, the valves and the fittings come from one works, the standard, the material and the finish match without adapters.

From Enquiry To Site

Every Stage From Enquiry To Commissioning

This is the sequence an order actually follows. The stages that cause delay are the early ones, which is why they are settled first.

Requirement

Specifications arrive as a mix of drawings, old part numbers and assumptions.

We work back from the product, the flow and the cleaning cycle, then confirm the connection standard against a fitting you already have.

Design

Nozzle positions and agitator choices get fixed too late and force rework.

A general arrangement drawing is issued for approval before material is cut, with nozzles, manhole, spray device and instruments shown.

Material

Mixed grades on one line create corrosion and audit questions.

One grade across vessel, pump and fittings, SS304 or SS316L, with the finish stated and material certificates available.

Fabrication

Polishing and welding quality vary between subcontractors.

Fabrication, welding and polishing happen in the same works that machines the pumps, under one inspection regime.

Testing

Equipment is tested separately and fails when connected.

Pumps are run on the test bay and vessels are tested before packing, with the factory acceptance test recorded.

Delivery And Start Up

Missing gaskets and clamps stop a commissioning week.

Spare gaskets, seals and clamps ship with the order, and the documentation package travels with the equipment.

What This Removes From Your Workload

  • One quotation and one delivery instead of coordinating five suppliers
  • One connection standard along the line, so no adapters and no dead legs
  • One material grade and finish, which simplifies the hygiene audit
  • One set of documents covering the vessel, the pump and the fittings
  • One point of contact when something needs changing mid project

What We Need From You

  • Product, viscosity, temperature and the cleaning chemistry
  • Line standard and sizes, ideally measured from an existing fitting
  • Vessel volumes, pressures and site access limits
  • The documentation your audit or your client requires
  • Target dates for drawing approval and delivery

Equipment In Scope

What Usually Goes Into A Line Package

Rows of stainless sanitary centrifugal pump units in the assembly bay

Sanitary Pumps

Milk Pump

Sanitary centrifugal pump for milk beer and beverage transfer.

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Stainless rotary lobe pump with gearbox and motor on a base frame

Sanitary Pumps

Rotary Lobe Pump

Sanitary lobe pump for viscous and shear sensitive product.

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Stainless steel mixing tank with agitator drive and conical legs

Stainless Steel Tanks And Vessels

Mixing Tank

Jacketed vertical mixing vessel from 100 L to 5000 L with agitation.

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Three stainless steel CIP tanks mounted on a skid with control panel and pipework

Stainless Steel Tanks And Vessels

CIP Tank

Clean in place vessels and skids with spray devices and pumps.

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Sanitary butterfly valve SK-BV001 with clamp ends and lever handle

Sanitary Valves And Fittings

Sanitary Butterfly Valve

Manual or pneumatic butterfly valves DN15 to DN200 in SS304 or SS316L.

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Sanitary tri-clamp SK-CL003 with wing nut

Sanitary Valves And Fittings

Tri-Clamp

Clamps SK-CL001 to SK-CL003 with gaskets to match the line.

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Fixed spray ball SK-PL001 with clamp connection

Sanitary Valves And Fittings

Spray Ball

Fixed spray balls SK-PL001 and SK-PL002 for tank cleaning.

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Sanitary clamp elbow SK-EB006 at 45 degrees

Sanitary Valves And Fittings

Clamp Elbow

Clamp end elbows SK-EB003 SK-EB004 and SK-EB006 in 45 and 90 degrees.

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Answers

Sanitary Process Line Packages FAQ

Can you supply only part of the line?

Yes. Many orders are a vessel plus fittings, or a pump plus valves. The package approach is about matching standards, not about forcing a larger order.

Who is responsible for installation?

Installation is normally done by your contractor. We provide the drawings, the commissioning steps and engineering support, and can advise during start up.

How long does drawing approval take?

That depends on your side more than ours. Once comments come back, the revised drawing is issued quickly because the works is in the same building as the drawing office.

Can you match equipment we already have?

Yes, if you send the standard and the dimensions of the existing parts. Measuring a fitting is more reliable than a part number from an old order.

Do you quote CIP skids?

CIP tanks, pumps, valves and spray devices are all in the range. Send the vessels to be cleaned and the cycle and we will propose a skid.

Send The Line And We Will Quote It As One

A sketch of the line with product, flow, standard and vessel sizes is enough to start. The drawing follows.