High Shear Emulsifiers
Inline Emulsifier
Pipeline mounted emulsifier that shears and pumps at the same time.
View specifications →High Shear Emulsifiers
High Shear Batch Emulsifier
A shaft mounted rotor and stator head that mixes, disperses, shears and homogenises viscous liquid and paste inside the vessel.
Overview
What This Pump Does
The high shear batch emulsifier is a vessel mounted mixer for mixing, dispersing, shearing and homogenising viscous liquids and pastes. The unit consists of a centrally located shaft connected to a flange type motor mounted on a steel housing.
Four types of stator are available to suit different working conditions, and all wetted parts are grade 304 or 316 stainless steel with mirror or matt polish to Ra below 0.8 um.
- Centrally located shaft with flange type motor on a steel housing
- Four stator types for different working conditions
- All wetted parts in 304 or 316 stainless steel
- Mirror or matt polish to Ra below 0.8 um
Key Benefits
What The Rotor And Stator Do
Four Stator Types
Different stators suit different working conditions, from coarse dispersion through to fine emulsification, on the same drive.
Sanitary Construction
Wetted parts in 304 or 316 stainless with mirror or matt polish to Ra below 0.8 um, and a mechanical seal for sanitary operation.
Quick Opening For Cleaning
Hygienic design with quick opening so the head is cleaned without stripping the machine.
Explosion Proof Drive Available
Three phase explosion proof motors for solvent based and flammable products.
Application Scenarios
Where It Is Installed
Cosmetics And Daily Chemicals
Creams, lotions, shampoo and pastes that must stay emulsified in the pack.
Food And Beverage Batches
Sauces, emulsions and beverage bases prepared in the vessel.
Paint Ink And Pharmaceutical Work
Pigment dispersion and pharmaceutical preparations needing controlled shear.
Who It Is For
- Cosmetics and personal care manufacturers
- Food and beverage producers
- Pharmaceutical formulators
- Paint and ink manufacturers
Problems It Solves
The emulsion separates
Rotor stator shear reduces droplet size so the emulsion stays stable in the finished product.
Cleaning between batches is slow
Quick opening and hygienic design shorten the changeover between products.
Solvent products need protection
Explosion proof three phase motors are available for flammable batches.
Technical Features
How It Is Built
- Centrally located shaft with flange type motor on a steel housing
- Four stator types for different working conditions
- All wetted parts in 304 or 316 stainless steel
- Mirror or matt polish to Ra below 0.8 um
- Mechanical seal for sanitary operation
- Quick opening construction for easy cleaning
Specifications
Technical Data
Published emulsifier data. Batch volume, viscosity and the target droplet size decide the head diameter and motor rating.
- Centrally located shaft with flange type motor on a steel housing
- Four stator types for different working conditions
- All wetted parts in 304 or 316 stainless steel
- Mirror or matt polish to Ra below 0.8 um
- Mechanical seal for sanitary operation
- Quick opening construction for easy cleaning
Materials And Process
What Goes Into Every Unit
Materials
- 304 or 316 stainless steel wetted parts
- Mirror or matt polished surfaces
- Sanitary mechanical seal components
Manufacturing And Assembly
- Rotor and stator machining
- Shaft assembly and balancing
- Polishing of wetted parts
- Run test before dispatch
Quality Control
- Surface finish verified against specification
- Run test before dispatch
- Documentation issued with the machine
Standards And Certification
- CE and ISO 9001 stated on the product data sheet
Customization Options
- Stator type for the working condition
- 304 or 316 wetted parts
- Standard or explosion proof motor
- Shaft length for the vessel depth
Compared With Other Options
| Inline emulsifier | The inline unit works continuously in the pipeline. This one treats a whole batch inside the vessel. |
|---|---|
| Colloid mill | A colloid mill grinds through an adjustable gap and reaches finer particle sizes than a batch head. |
Use Guide
Operating A Batch Emulsifier
Match Stator To Product
Choose the stator for the duty. The same machine behaves very differently with a different head.
Set Immersion Depth
Keep the head properly immersed so it draws product rather than air.
Control Batch Temperature
Shear adds heat. Monitor the batch and use the vessel jacket where the product is sensitive.
Clean After Every Batch
Use the quick opening to inspect the stator and clean before product dries on.
Answers
High Shear Batch Emulsifier FAQ
How many stator types are available?
Four types of stator to suit different working conditions.
What are the wetted parts made from?
Grade 304 or 316 stainless steel, with mirror or matt polish to Ra below 0.8 um.
Is an explosion proof motor available?
Yes, explosion proof three phase motors are listed for this machine.
What products is it used for?
Mixing, dispersing, shearing and homogenising viscous liquids and pastes in food, beverage, chemical, pharmaceutical and paint and ink work.
Can it mix powder into liquid?
A powder and liquid mixing head is available in the same range for that duty.
Related Equipment
Related Equipment From The Same Line
The rest of the mixing and emulsifying range.
High Shear Emulsifiers
Colloid Mill
Wet grinding mill for superfine emulsions and pastes.
View specifications →
Stainless Steel Tanks And Vessels
Mixing Tank
Jacketed vertical mixing vessel from 100 L to 5000 L with agitation.
View specifications →
Magnetic Mixers
Tank Magnetic Mixer
Bottom entry magnetic agitator with a welded isolation sleeve.
View specifications →Need High Shear Batch Emulsifier Sized For Your Duty Point
Send the product, the batch size and the result you need and we will recommend the head and the stator.