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Wire Rope Sleeves

Aluminium Ferrules DIN3093 / Oval Wire Rope Sleeves

Aluminium ferrules DIN3093 are crimp-on wire rope sleeves made from high-grade aluminium, conforming to DIN3093 and EN 13411-3 standards. They provide a secure, lasting termination for wire ropes used in lifting, rigging, and load securing across construction, marine, and industrial applications. Available in a range of sizes to match wire rope diameters from 1mm to 60mm, they are installed using standard crimping tools and offer strong, corrosion-resistant connections.

Material
Aluminum
Standard
DIN3093 Sizes: Available in a range of sizes to fit different wire rope diameters Applications: Termination of
Catalogue Family
Wire Rope Sleeves
Certificates
EN 10204 3.1 material test certificate on request

CAD files are supplied on request via WhatsApp or email rather than published for open download.

Key Benefits

What Aluminium Ferrules DIN3093 Gives You

  • DIN3093 and EN 13411-3 compliant for international safety and performance consistency
  • High-grade aluminium construction resists corrosion in indoor and outdoor environments
  • Secure wire rope termination with no risk of fraying or slippage under load
  • Lightweight compared to steel ferrules, reducing overall rigging weight
  • Easy to install with standard crimping tools, reducing setup time on site
  • Smooth internal surface minimises rope wear during termination and use
  • Available in multiple sizes to fit wire rope diameters from 1mm to 60mm
Application Scenarios

Where Aluminium Ferrules DIN3093 Is Used

  • Terminating wire rope ends on crane hoist lines where corrosion resistance and light weight are critical
  • Securing guy wires and tension cables on temporary industrial structures and scaffolding
  • Marine applications such as mooring lines and deck fittings exposed to saltwater
  • Rigging setups in construction where quick, reliable terminations are needed on-site
  • Load securing on trailers and transport vehicles using wire rope tie-downs
  • Temporary rigging for event staging and stage lighting where weight and durability matter
Who It Is For

Buyers This Product Is Built For

  • Rigging contractors specifying wire rope terminations for lifting and securing operations
  • Marine equipment suppliers building mooring and anchoring systems
  • Construction firms installing temporary structures and crane rigging
  • Truck and trailer manufacturers integrating wire rope tie-down systems
  • Industrial maintenance teams replacing worn or damaged rope ends
  • Equipment integrators building custom rigging kits for offshore or field use
Problems It Solves

Problems This Product Removes

  • Wire rope ends fraying or unraveling at termination points due to poor fitting or lack of secure closure
  • Corrosion damage on steel ferrules in marine or humid environments reducing service life
  • Heavy weight of steel ferrules adding unnecessary load to lifting systems
  • Inconsistent termination quality when using non-standard or non-compliant fittings
  • Need for multiple suppliers to source wire rope and matching ferrules separately
  • Time lost on-site due to improper crimping or mismatched ferrule size
Technical Features

Technical Features

  • Made from high-grade aluminium for corrosion resistance and strength
  • Conforms to DIN3093 and EN 13411-3 standards for international compliance
  • Crimp-on design compatible with standard swaging tools
  • Smooth internal bore to reduce rope wear during use
  • Available in sizes from 1mm to 60mm wire rope diameter
  • Stamped with size and standard reference for traceability
  • Lightweight construction reduces overall rigging system weight
Specifications

Aluminium Ferrules DIN3093 Specifications

Values published in the Kailipu catalogue for this item. Anything not listed is available on request.

MaterialHigh-grade aluminium
StandardDIN3093 EN 13411-3
Size Range1mm to 60mm wire rope diameter
Installation MethodCrimping with standard swaging tools
Weight Range0.098 kg per 1000pcs to 2314 kg per 1000pcs
Internal Diameter1mm to 60mm
Length5mm to 168mm
CertificationComplies with DIN3093 standard

Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.

Materials

Materials And Finishes

  • High-grade aluminium body for corrosion resistance and strength
  • Smooth internal surface to reduce rope abrasion
  • No galvanisation or coating applied; raw aluminium finish unless custom specified
  • No steel components; all parts are aluminium for consistent weight and corrosion performance
Manufacturing Process

How This Product Is Made

1Aluminium billet cutting to blank size for each ferrule
2Cold forming to shape the sleeve with precise internal and external dimensions
3Dimensional inspection against DIN3093 tolerance tables
4Crimping tool compatibility test with standard swaging tools
5Marking of size and standard reference on the ferrule
6Packing in bulk cartons by size group for export
Quality Control

Quality Control On Every Batch

  • Dimensional tolerance check against published size table
  • Visual inspection for surface defects, burrs, or cracks
  • Proof load test on production batches to confirm structural integrity
  • Material Test Certificate to EN 10204 3.1 supplied with orders
  • Third-party inspection accepted at warehouse before shipment
  • 100% inspection of crimping fit and internal bore smoothness before packing
Customisation

Customisation Options

  • Custom size and length built to a supplied drawing
  • Private label and OEM marking available
  • Custom packaging configuration for carton and pallet
  • Custom surface finish including powder coating or electrophoretic black on request
Compare

How It Compares With The Alternatives

An honest read on where this pattern wins and where another one would serve you better.

AlternativeHonest Trade Off
Steel ferrulesAluminium is lighter and more corrosion-resistant but has lower tensile strength; steel wins on heavy-duty load capacity
Copper ferrulesAluminium offers better corrosion resistance in marine environments and is easier to crimp than copper
Plastic ferrulesAluminium provides much higher strength and durability; plastic is only suitable for low-load, temporary use
Swaged ferrules with steel coreAluminium ferrules are lighter and non-magnetic but not suitable for extreme high-load applications
Use Guide

How To Use And Inspect Aluminium Ferrules DIN3093

  • Match the ferrule size to the wire rope diameter using the published size table
  • Use only crimping tools rated for aluminium ferrules to avoid over-compression
  • Ensure the ferrule is fully seated on the rope end before crimping
  • Inspect the crimped joint for uniform compression and no gaps
  • Do not reuse a crimped ferrule; always use a new one for each termination
  • Retire the ferrule if the crimp shows deformation or the rope end is damaged
  • Verify the ferrule is stamped with the correct size and standard before use

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Answers

Aluminium Ferrules DIN3093 FAQ

Are these ferrules compliant with DIN3093?
Yes. All aluminium ferrules DIN3093 are manufactured to conform with the DIN3093 standard and EN 13411-3 for wire rope fittings.
Can I use these on steel wire rope?
Yes. They are designed for use with steel wire rope and are suitable for lifting, rigging, and securing applications.
What tools are needed to install them?
Standard crimping tools compatible with aluminium ferrules are required. Ensure the tool matches the ferrule size.
Do you supply Material Test Certificates?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with each order upon request.
Can I get custom sizes or markings?
Yes. Custom sizes, lengths, private label marking, and OEM packaging are available upon request.
How are they packed for export?
Ferrules are packed in bulk cartons by size group. Custom carton and pallet configurations are available to suit your warehouse or shipping needs.
What is the weight range per 1000pcs?
Weights range from 0.098 kg to 2314 kg per 1000pcs, depending on the size and length of the ferrule.

Need A Quote On Aluminium Ferrules DIN3093

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