Wire Rope Sleeves
Aluminum Sleeve-Duplex Hourglass Ferrules
Aluminum sleeve-duplex hourglass ferrules are crimped or swaged terminations for wire rope splicing, designed for secure, lightweight, and corrosion-resistant connections in lifting, rigging, and cable assemblies. The hourglass profile provides a balanced grip across the wire rope strands, and the duplex design allows for two-point attachment or dual termination. Available from 3/64 inch to 5/8 inch wire rope diameter, these ferrules are made from high-grade aluminum with a machined and extruded finish. They are us
- Size
- From 3/64" to 5/8"
- Packing
- Cartons then pack on pallets
- Catalogue Family
- Wire Rope Sleeves
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Aluminum Sleeve-Duplex Hourglass Ferrules Gives You
- Lightweight construction reduces overall rigging system mass without sacrificing strength
- High-grade aluminum resists corrosion in marine and outdoor environments
- Duplex hourglass shape ensures even load distribution across the wire rope strands
- Secure crimped or swaged connection prevents rope slippage under dynamic loads
- Available in a wide range of sizes to match common wire rope diameters from 3/64 inch to 5/8 inch
- Extruded and machined finish ensures consistent dimensional accuracy and surface integrity
- Reduces fatigue and wear at termination points compared to poorly fitted or mismatched sleeves
Application Scenarios
Where Aluminum Sleeve-Duplex Hourglass Ferrules Is Used
- Marine vessel rigging where wire ropes are exposed to saltwater and require corrosion-resistant fittings
- Offshore platform mooring systems using lightweight, durable terminations for dynamic load conditions
- Cranes and hoists in port operations where reduced weight improves lifting efficiency
- Temporary industrial structures using wire rope guy lines with long-term exposure to weather
- Rigging setups in mining and energy projects where lightweight yet strong connections are needed
- Cable assemblies in construction hoists and suspended platforms requiring reliable rope termination
Who It Is For
Buyers This Product Is Built For
- Marine equipment manufacturers building winches, mooring systems, and deck fittings
- Offshore rigging contractors specifying lightweight, corrosion-resistant wire rope terminations
- Port and terminal operators managing crane and cargo handling systems
- Industrial rigging distributors stocking splicing components for field use
- Construction firms using suspended platforms and temporary lifting systems
- Cable assembly integrators building custom rigging kits for heavy-duty applications
Problems It Solves
Problems This Product Removes
- Wire rope slippage at termination points due to poor fit or weak crimping
- Excessive weight in rigging systems caused by steel or iron sleeves
- Corrosion damage in marine and coastal environments from uncoated metal fittings
- Uneven load distribution across wire rope strands leading to premature fatigue
- Need to source multiple sleeve types from different suppliers for a single rigging project
- Lack of standardized, dimensionally accurate ferrules that match wire rope diameter precisely
Technical Features
Technical Features
- Duplex hourglass profile for dual-point or symmetric load transfer
- Made from high-grade aluminum with machined and extruded manufacturing process
- Crimped or swaged connection method for secure wire rope retention
- Available in sizes from 3/64 inch to 5/8 inch wire rope diameter
- Surface finish consistent with extruded and machined production for dimensional stability
- Weight and size data provided per inch and mm for each model in the table
- Stamped or marked with size and material information for traceability
Specifications
Aluminum Sleeve-Duplex Hourglass Ferrules Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Size Range | 3/64 inch to 5/8 inch wire rope diameter |
|---|---|
| Material | High-grade aluminum |
| Processing | Machining + Extruded |
| Shape | Duplex hourglass |
| Connection Type | Crimped or swaged |
| Weight | 0.276 to 139.78 kgs per 1000 pcs |
| Dimensions A | 1.19 mm to 14.29 mm |
| Dimensions B | 1.59 mm to 17.46 mm |
| Dimensions C | 3.18 mm to 34.93 mm |
| Dimensions D | 3.6 mm to 49.2 mm |
| Dimensions L | 5.2 mm to 49.2 mm |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- High-grade aluminum used for the sleeve body
- Extruded and machined to precise dimensions for consistent fit
- No steel or iron components to avoid galvanic corrosion in marine environments
- Surface finish free of burrs and irregularities after machining
Manufacturing Process
How This Product Is Made
1Raw aluminum billets cut to length for extrusion
2Extrusion forming to create the duplex hourglass shape
3Machining of critical surfaces and internal bore for wire rope fit
4Inspection of dimensions and surface quality before crimping
5Crimping or swaging using calibrated tooling to secure the wire rope
6Final inspection for dimensional accuracy and surface integrity
7Packing in cartons and pallets for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against published size table
- Visual inspection for surface defects, burrs, or misalignment
- Proof load test on production batches to validate connection strength
- Material Test Certificate to EN 10204 3.1 supplied with orders
- Traceability marking on the sleeve for field identification
- Third-party inspection accepted at the Qingdao warehouse before shipment
Customisation
Customisation Options
- Custom size and profile built to a supplied drawing
- Private label and OEM marking available
- Custom surface finish including powder coating or electrophoretic black
- Custom carton and pallet packing configuration
- Custom tonnage stamping on request
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Steel ferrules | Aluminum is lighter and corrosion-resistant but has lower tensile strength; steel is stronger but heavier and prone to rust |
| Single-piece sleeves | Duplex design allows dual termination or better load balance; single-piece may not distribute stress evenly |
| Cast aluminum sleeves | Extruded and machined sleeves have tighter tolerances and consistent wall thickness; cast versions may have porosity or uneven walls |
| Crimped steel sleeves | Aluminum reduces weight and avoids galvanic corrosion but is less suitable for extreme shock loads |
Use Guide
How To Use And Inspect Aluminum Sleeve-Duplex Hourglass Ferrules
- Match the ferrule size to the wire rope diameter using the provided size table
- Ensure the wire rope is fully inserted into the sleeve before crimping or swaging
- Use calibrated crimping or swaging tools to achieve a secure, non-deforming connection
- Inspect the crimped area for uniform compression and no gaps or distortion
- Do not reuse a crimped ferrule after removal; always use a new one for safety
- Retire the ferrule if the sleeve shows deformation, the crimp is loose, or the marking is unreadable
Related Products
Often Ordered With This Item
S505 Steel Swaging Sleeves
Copper Ferrules Oval Type DIN 3093
Copper Hourglass Sleeve/ Cooper Wire Rope Sleeve
Copper Cable Sleeves Round Type, Copper Button Stop
DIN 3093 Wire Rope Ferrule/Steel Oval Sleeves
Steel Cable Stops Buttons Sleeves
Aluminum Stop Buttons/Steel Cable Stops Round Ferrule
Aluminium Ferrules DIN3093 / Oval Wire Rope Sleeves
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Answers
Aluminum Sleeve-Duplex Hourglass Ferrules FAQ
What sizes are available for aluminum sleeve-duplex hourglass ferrules?
Sizes range from 3/64 inch to 5/8 inch wire rope diameter, with full dimensions provided in the size table.
Are these ferrules suitable for marine environments?
Yes. Made from high-grade aluminum, they resist corrosion in marine and outdoor conditions.
Can I get custom sizes or profiles made?
Yes. Custom sizes, profiles, and drawings are accepted for production.
What is the difference between extruded and machined processing?
Extrusion forms the basic shape, and machining refines the internal bore and surfaces for precise fit and tolerance.
Do you supply Material Test Certificates?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with each order on request.
How are they packed for export?
Ferrules are packed in cartons, then palletized. Custom carton and pallet configurations are available.
Can I have my brand name or logo on the ferrules?
Yes. Private label and OEM marking are standard options, including custom tonnage stamping.
Need A Quote On Aluminum Sleeve-Duplex Hourglass Ferrules
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