Wire Rope Sleeves
Aluminum Stop Buttons/Steel Cable Stops Round Ferrule
Aluminum stop buttons, also known as round ferrules or steel cable stops, are used to secure the end of a wire rope assembly and prevent slippage. Made from high-grade aluminum, they are lightweight, corrosion-resistant, and suitable for use in marine, construction, industrial, and adventure park applications. Available in sizes from 3/64" to 3/8", they are installed via crimping with standard tools and provide a reliable end termination for eye splices.
- Size
- From 3/64" to 3/8"
- Packing
- Cartons then pack on pallets
- Catalogue Family
- Wire Rope Sleeves
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Aluminum Stop Buttons Gives You
- High-grade aluminum construction resists corrosion in harsh environments including saltwater and outdoor exposure
- Lightweight design reduces overall assembly weight without sacrificing strength
- Secure termination prevents wire rope slippage at the end of an eye splice
- Wide size range from 3/64″ to 3/8″ accommodates multiple wire rope diameters
- Easy to install using standard crimping tools, reducing setup time on site
- Smooth outer surface minimizes wear on adjacent components and rope strands
- Provides a permanent end stop for tensioned wire rope systems in dynamic applications
Application Scenarios
Where Aluminum Stop Buttons Is Used
- Marine mooring and rigging where wire rope ends are exposed to saltwater and constant tension
- Construction site lifting operations using wire rope slings with eye splices
- Industrial machinery with moving wire rope systems requiring secure termination
- Adventure parks and zip line installations where cable ends must be safely stopped
- Agricultural fencing and equipment using wire rope for tension control
- Temporary rigging setups in infrastructure projects where quick, reliable terminations are needed
Who It Is For
Buyers This Product Is Built For
- Marine equipment suppliers specifying wire rope terminations for mooring and anchoring
- Construction contractors installing wire rope slings and lifting assemblies
- Industrial equipment manufacturers integrating wire rope into moving systems
- Adventure park operators building zip lines and safety cable systems
- Fleet and maintenance teams using wire rope in winch and tensioning applications
- Rigging distributors carrying a full range of wire rope accessories
Problems It Solves
Problems This Product Removes
- Wire rope ends slipping out of eye splices under repeated load or vibration
- Corrosion damage on steel-based ferrules in marine or outdoor environments
- Excessive weight from heavy steel ferrules in portable or mobile rigging systems
- Need for a quick, field-installable termination method without welding or machining
- Lack of reliable end stops in temporary or high-movement wire rope applications
- Buying separate ferrules and crimping tools from multiple suppliers when one source is preferred
Technical Features
Technical Features
- Round ferrule design with a smooth outer surface for even load distribution
- Made from high-grade aluminum for corrosion resistance and strength
- Available in sizes from 3/64″ to 3/8″ inner diameter to match wire rope diameter
- Crimped installation using standard wire rope crimping tools
- Secure termination prevents wire rope slippage and maintains tension
- Stable geometry ensures consistent fit and alignment during crimping
- Marked with size and material for traceability in the field
Specifications
Aluminum Stop Buttons Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Size Range | 3/64″ to 3/8″ inner diameter |
|---|---|
| Material | High-grade aluminum |
| Processing | Machining + Extruded |
| Application | Eye wire rope splicing |
| Packing | Cartons then pack on pallets |
| 3/64″ Dimensions | A 1.54 D 4.4 L 4.16 mm weight 0.236 kg/1000pcs |
| 1/16″ Dimensions | A 1.92 D 6.35 L 4.16 mm weight 0.278 kg/1000pcs |
| 5/64″ Dimensions | A 2.38 D 6.35 L 4.16 mm weight 0.282 kg/1000pcs |
| 3/32″ Dimensions | A 2.9 D 8.72 L 7.95 mm weight 1.05 kg/1000pcs |
| 1/8″ Dimensions | A 3.86 D 8.72 L 7.95 mm weight 0.949 kg/1000pcs |
| 5/32″ Dimensions | A 4.7 D 11.11 L 8.73 mm weight 1.76 kg/1000pcs |
| 3/16″ Dimensions | A 5.54 D 11.11 L 8.73 mm weight 1.69 kg/1000pcs |
| 7/32″ Dimensions | A 6.35 D 11.11 L 8.73 mm weight 1.5 kg/1000pcs |
| 1/4″ Dimensions | A 7.2 D 17.46 L 17.46 mm weight 9.07 kg/1000pcs |
| 5/16″ Dimensions | A 9.53 D 17.46 L 17.46 mm weight 7.46 kg/1000pcs |
| 3/8″ Dimensions | A 11.13 D 17.46 L 17.46 mm weight 6.58 kg/1000pcs |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- High-grade aluminum body for corrosion resistance and low weight
- Extruded and machined to precise dimensions for consistent fit
- Smooth surface finish to reduce wear on wire rope strands
- No steel components used, eliminating galvanic corrosion risk in wet environments
Manufacturing Process
How This Product Is Made
1Raw aluminum billets cut and fed into extrusion press
2Extrusion forming to create the round ferrule shape
3Machining to achieve precise inner and outer diameters
4Surface cleaning and preparation for consistent crimping
5Final inspection for dimensional accuracy and surface defects
6Packing in cartons, then palletized for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against published size table
- Visual inspection for surface defects and burrs
- Proof load test on sample batches to confirm crimp integrity
- Material test certificate to EN 10204 3.1 supplied with orders
- Third-party inspection accepted at the Qingdao warehouse before shipment
Customisation
Customisation Options
- Custom size and inner diameter built to a supplied drawing
- Private label and OEM marking available on request
- Custom packing configuration for carton count and pallet pattern
- Surface finish options including powder coating or electrophoretic black if required
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Steel ferrules | Aluminum is lighter and corrosion-resistant but has lower tensile strength; steel is stronger but prone to rust in wet environments |
| Welded eye splices | Aluminum stop buttons allow field installation without welding, but welded eyes have higher strength and are permanent |
| Crimped steel ferrules | Aluminum offers better corrosion resistance and lower weight, but steel ferrules handle higher loads and are more durable under extreme stress |
| Cable clamps | Ferrules provide a more secure and permanent end stop than clamps, which can loosen over time under vibration |
Use Guide
How To Use And Inspect Aluminum Stop Buttons
- Select the ferrule size based on the wire rope diameter to ensure a snug fit
- Use a proper crimping tool with the correct die set for the ferrule size
- Crimp the ferrule in two or three passes to ensure full compression and no gaps
- Inspect the crimped end for deformation, cracks, or incomplete compression
- Do not reuse a crimped ferrule; replace after each inspection or failure
- Retire the ferrule if the wire rope shows signs of wear or the ferrule is deformed
Related Products
Often Ordered With This Item
Aluminum Sleeve-Duplex Hourglass Ferrules
S505 Steel Swaging Sleeves
Copper Ferrules Oval Type DIN 3093
Copper Hourglass Sleeve/ Cooper Wire Rope Sleeve
Copper Cable Sleeves Round Type, Copper Button Stop
DIN 3093 Wire Rope Ferrule/Steel Oval Sleeves
Steel Cable Stops Buttons Sleeves
Aluminium Ferrules DIN3093 / Oval Wire Rope Sleeves
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Guides Worth Reading Before You Order
Answers
Aluminum Stop Buttons FAQ
What sizes are available for aluminum stop buttons?
Sizes range from 3/64″ to 3/8″ inner diameter, with detailed dimensions and weights provided in the specification table.
Can these be used on steel wire rope?
Yes, they are designed for use with steel wire rope in eye splices and are compatible with standard crimping tools.
Are they corrosion-resistant?
Yes, made from high-grade aluminum, they offer excellent resistance to corrosion, especially in marine and outdoor environments.
What tools are needed to install them?
Standard wire rope crimping tools with the correct die set for the ferrule size are required for proper installation.
Can you provide material test certificates?
Yes, a Material Test Certificate to EN 10204 3.1 is supplied with each order upon request.
Is custom sizing available?
Yes, custom sizes and configurations can be built to a drawing, including private label and OEM marking.
How are they packed for export?
Packed in cartons, then palletized. We can configure carton count and pallet pattern to suit your warehouse or shipping needs.
Need A Quote On Aluminum Stop Buttons
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We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.