Wire Rope Sleeves
Copper Ferrules Oval Type DIN 3093
Oval copper ferrules to DIN 3093 for secure wire rope terminations. Made from solid copper, they provide corrosion resistance and high conductivity. Available in sizes from 1mm to 20mm wire rope diameter, with natural copper finish. Designed for crimping with standard swaging tools, they ensure reliable connections in lifting, marine, electrical, and construction applications.
- Material
- Copper. Sizes: Available in a range of sizes from 1mm to 20mm wire rope diameters
- Finish
- Natural copper finish for enhanced conductivity and durability. Applications: Suitable for wire rope, cables,
- Catalogue Family
- Wire Rope Sleeves
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Copper Ferrules Oval Type DIN 3093 Gives You
- Solid copper construction ensures high conductivity and long service life in electrical and mechanical connections
- Natural copper finish resists corrosion in marine and outdoor environments
- Oval shape fits snugly over wire rope ends for even load distribution during crimping
- Compatible with standard swaging tools for fast, field-installable terminations
- Maintains full strength of the wire rope at the termination point with minimal stress concentration
- Reduces risk of wire rope slippage or failure at the end due to secure crimping
- Suitable for repeated load cycles in lifting and rigging systems without degradation
Application Scenarios
Where Copper Ferrules Oval Type DIN 3093 Is Used
- Marine winch and mooring line terminations where saltwater exposure demands corrosion resistance
- Electrical grounding and bonding connections in industrial equipment using copper conductors
- Construction site rigging where wire rope ends must be secured under dynamic tension
- Lifting equipment and crane systems requiring reliable, non-slip rope terminations
- Aviation control cable assemblies where strength and corrosion resistance are critical
- Temporary rigging setups in offshore or port environments with high humidity and salt spray
Who It Is For
Buyers This Product Is Built For
- Marine equipment suppliers building mooring and anchoring systems
- Electrical contractors installing grounding and bonding systems in industrial plants
- Construction and rigging firms specifying wire rope terminations for lifting gear
- Aviation maintenance teams replacing control cable fittings on aircraft
- Industrial manufacturers integrating copper ferrules into cable management systems
- Rigging distributors stocking wire rope accessories with proven performance
Problems It Solves
Problems This Product Removes
- Wire rope ends fraying or unraveling at the termination point due to poor or missing fittings
- Electrical connections with high resistance due to inadequate conductor termination
- Corrosion at wire rope ends in marine environments leading to premature failure
- Inconsistent crimp quality when using non-standard or mismatched ferrules
- Need for multiple parts to secure a wire rope end when a single ferrule would suffice
- Lack of traceability and material verification in low-cost wire rope fittings
Technical Features
Technical Features
- Oval cross-section to match wire rope profile and ensure even crimping
- Made from solid copper for high conductivity and mechanical strength
- DIN 3093 standard compliance for interchangeability and dimensional accuracy
- Natural copper finish for corrosion resistance and electrical performance
- Designed for crimping with standard swaging tools without deformation
- Available in sizes from 1mm to 20mm wire rope diameter
- Weight and dimensions provided per size for engineering calculations
Specifications
Copper Ferrules Oval Type DIN 3093 Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Standard | DIN 3093 |
|---|---|
| Material | Solid copper |
| Finish | Natural copper |
| Size Range | 1mm to 20mm wire rope diameter |
| Shape | Oval |
| Crimping Method | Standard swaging tools |
| Weight per 1000 pcs | 0.32 kg to 529 kg depending on size |
| Dimensions S | 0.85 mm to 7.8 mm |
| Dimensions L | 5 mm to 63 mm |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- High-purity solid copper for optimal conductivity and mechanical strength
- Natural copper surface without coating to maintain electrical and thermal performance
- No alloying elements that could reduce conductivity or increase brittleness
- Material suitable for repeated crimping without cracking or fatigue
Manufacturing Process
How This Product Is Made
1Copper billets cut to blank size for oval ferrule forming
2Cold forming to shape using precision dies to match DIN 3093 dimensions
3Surface cleaning and inspection for dimensional accuracy
4Final inspection for cracks, burrs, or dimensional deviation
5Packing in bulk or custom cartons based on order requirements
6Ready for crimping with standard swaging tools upon delivery
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against DIN 3093 specifications
- Visual inspection for surface defects, cracks, or deformation
- Material verification through chemical analysis on batch basis
- Proof load test on sample batches to confirm crimp integrity
- Material Test Certificate to EN 10204 3.1 supplied with orders
- Third-party inspection accepted at warehouse before shipment
Customisation
Customisation Options
- Custom tonnage stamping on request
- Private label and OEM marking available
- Custom packing configurations for carton and pallet
- Custom size range outside standard 1mm to 20mm if supported by production
- Special surface treatment such as tinning or coating available on request
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Steel ferrules | Copper offers superior conductivity and corrosion resistance but is softer and less strong under impact; steel is better for high-abrasion environments |
| Aluminum ferrules | Copper has higher conductivity and better fatigue resistance; aluminum is lighter but more prone to oxidation and creep under load |
| Plastic ferrules | Copper provides mechanical strength and electrical continuity; plastic is non-conductive and fails under high tension or heat |
| Round ferrules | Oval shape matches wire rope profile better for even crimping and load distribution; round ferrules may not grip as securely |
Use Guide
How To Use And Inspect Copper Ferrules Oval Type DIN 3093
- Select ferrule size based on wire rope diameter to ensure proper fit
- Insert wire rope end fully into the ferrule until the end is flush with the ferrule mouth
- Use a swaging tool compatible with DIN 3093 oval ferrules to apply even pressure
- Ensure crimping is complete and the ferrule is fully compressed around the rope
- Inspect the crimped joint for gaps, misalignment, or deformation before use
- Do not reuse ferrules after crimping; each ferrule is designed for one-time use
- Retire the ferrule if the wire rope end shows signs of wear or the crimp is loose
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Answers
Copper Ferrules Oval Type DIN 3093 FAQ
What standard do these copper ferrules follow?
They are made to DIN 3093 for oval wire rope sleeves, ensuring dimensional accuracy and compatibility with standard crimping tools.
Can I use these ferrules on steel wire rope?
Yes. They are designed for steel wire rope and other cable types with diameters from 1mm to 20mm.
Are they suitable for electrical connections?
Yes. Solid copper construction provides excellent conductivity, making them ideal for grounding and electrical terminations.
Do you supply Material Test Certificates?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with every order upon request.
Can I get custom sizes outside the standard range?
Custom sizes are possible if supported by production; contact us with the required dimensions and application details.
How are they packed for export?
Packed in bulk or custom cartons on pallets. We can configure packing to suit your warehouse or retail requirements. Free two-month storage in Qingdao is available.
What finish do they have?
Natural copper finish. No coating or plating is applied to preserve conductivity and corrosion resistance.
Need A Quote On Copper Ferrules Oval Type DIN 3093
Send the sizes, the finish and the quantity on WhatsApp or by email. You get a priced reply within 24 hours and a straight answer on stock.
We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.