Wire Rope Sleeves
S505 Steel Swaging Sleeves
S505 Steel Swaging Sleeves are designed for permanent, high-strength terminations of wire rope in flemish eye splices. Made from special processed low carbon steel, they provide a secure connection that resists cracking under swaging, even in low temperature conditions. The sleeves are engineered to match or exceed the performance of stainless steel sleeves and are suitable for heavy-duty applications across construction, marine, and rigging industries.
- Catalogue Family
- Wire Rope Sleeves
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What S505 Steel Swaging Sleeves Gives You
- Permanent connection formed by swaging eliminates the risk of loose fittings or slippage under dynamic load
- Special processed low carbon steel resists cracking during swaging and maintains toughness in cold environments
- Designed specifically for flemish eye splices, ensuring consistent alignment and load distribution
- Strength retention matches or exceeds stainless steel sleeves in comparable applications
- Low temperature toughness prevents brittle failure in cold climates or offshore operations
- Swaged joint maintains full wire rope strength when properly installed
- Reduces maintenance and inspection frequency compared to mechanical terminations
Application Scenarios
Where S505 Steel Swaging Sleeves Is Used
- Marine mooring and anchor line terminations where cold weather exposure is common
- Offshore rigging and crane operations requiring reliable, permanent wire rope eyes
- Construction hoisting systems with frequent load cycles and vibration
- Heavy lifting applications in cold climates where material brittleness is a concern
- Flemish eye splicing on wire rope used in temporary or permanent structural supports
- Industrial winching and tensioning systems where mechanical fittings are not acceptable
Who It Is For
Buyers This Product Is Built For
- Marine and offshore contractors specifying durable wire rope terminations
- Construction and crane operators needing reliable, permanent splices
- Rigging fabricators building flemish eye assemblies for load-bearing applications
- Equipment manufacturers integrating wire rope terminations into machinery
- Industrial maintenance teams replacing worn or unreliable mechanical fittings
Problems It Solves
Problems This Product Removes
- Wire rope eyes coming loose or failing at the termination point due to vibration or dynamic load
- Brittle failure in cold environments where standard steel sleeves crack during swaging
- Need for frequent inspection and re-tightening of mechanical clamps or thimbles
- Inconsistent strength at the splice due to improper fitting or misalignment
- Reliance on stainless steel sleeves which are more expensive and harder to swage
- Multiple parts and assembly steps required for mechanical terminations increasing failure points
Technical Features
Technical Features
- Made from special processed low carbon steel for high toughness and crack resistance
- Designed for flemish eye wire rope splicing with precise dimensional control
- Swaged joint provides a permanent, high-strength connection to the wire rope
- Low temperature toughness ensures performance in cold climates
- Dimensions A, B, D, E, C, and weight provided for each stock number and rope diameter
- Sleeve diameter after swage is standardized to match the wire rope diameter
- Marked with stock number and capacity for traceability and field identification
Specifications
S505 Steel Swaging Sleeves Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Material | Special processed low carbon steel |
|---|---|
| Application | Flemish eye wire rope splicing |
| Temperature Performance | Low temperature toughness, resists cracking during swaging |
| Swaging Type | Permanent mechanical connection via swaging |
| Capacity Range | 1/4 inch to 5 inch wire rope diameter |
| Stock Numbers | S505-06 to S505-150 |
| Dimensions | A, B, D, E, C provided per stock number |
| Weight per Piece | 0.023 kg to 123.00 kg depending on size |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Special processed low carbon steel for high toughness and swaging performance
- Steel selected for resistance to cracking under cold and high-stress conditions
- No stainless steel used; alternative to stainless steel sleeves with comparable performance
- Surface finish not specified; intended for swaging, not external exposure
Manufacturing Process
How This Product Is Made
1Raw steel blanks cut to size for each stock number
2Heat treatment and processing to achieve low carbon steel toughness
3Machining to precise dimensions for wire rope fit and swaging compatibility
4Swaging test on sample batches to verify dimensional and strength retention
5Final inspection for surface defects and dimensional accuracy
6Marking with stock number and capacity for traceability
7Packing and storage for export
Quality Control
Quality Control On Every Batch
- Proof load testing on production batches before release
- Dimensional tolerance check against published size table
- Breaking strength validation to confirm full load retention
- Material Test Certificate to EN 10204 3.1 issued with order on request
- Third-party inspection accepted at warehouse before shipment
- Swaging performance verified through sample testing
Customisation
Customisation Options
- Custom tonnage stamping on the sleeve body
- Private label and OEM marking available
- Custom surface finish on request (zinc plating, powder coating, electrophoretic black)
- Custom sizes and assemblies built to a supplied drawing
- Custom carton and pallet packing configuration
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Stainless steel sleeves | S505 steel offers comparable performance at lower cost and better swaging characteristics, with equal or better low temperature toughness |
| Mechanical clamps | S505 sleeves provide a permanent, one-piece connection with no moving parts or risk of loosening, unlike mechanical clamps that require periodic inspection |
| Welded eyes | S505 sleeves avoid heat-affected zones and distortion, preserving wire rope integrity and strength |
| Crimped sleeves | Swaging provides a more uniform and reliable connection than crimping, especially under high dynamic loads |
Use Guide
How To Use And Inspect S505 Steel Swaging Sleeves
- Use only with wire rope diameter matching the sleeve's specified size
- Ensure the wire rope is properly flemish spliced before swaging
- Use a hydraulic or mechanical swaging tool with correct die set for the sleeve size
- Verify the swaged joint is fully compressed and free of gaps or misalignment
- Do not reuse the sleeve after swaging; it is a one-time use component
- Inspect the finished joint for surface cracks or deformation before use
- Retire the sleeve if the swaged joint shows signs of failure or if the marking is illegible
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Answers
S505 Steel Swaging Sleeves FAQ
What wire rope sizes are compatible with these sleeves?
Each sleeve is designed for a specific wire rope diameter. Use only the size shown on the stock number table. Do not use on other sizes.
Can these sleeves be reused after swaging?
No. Swaged sleeves are a one-time use component. Reuse is not safe or reliable.
Are these sleeves suitable for cold environments?
Yes. The special processed low carbon steel provides low temperature toughness and resists cracking during swaging and service.
What certification is available with the order?
A Material Test Certificate to EN 10204 3.1 is supplied on request. Proof load testing and dimensional checks are recorded for each batch.
Can you custom stamp our brand or tonnage?
Yes. Custom tonnage stamping, private label marking, and OEM packaging are standard options.
How are they packed for export?
Standard cartons on pallets. We can configure carton count and pallet pattern to suit your warehouse or retail pack. Free two-month storage in Qingdao warehouse available.
What is the difference between these and stainless steel sleeves?
S505 sleeves match or exceed stainless steel performance in strength and toughness, with better swaging characteristics and lower cost, while maintaining low temperature resistance.
Need A Quote On S505 Steel Swaging Sleeves
Send the sizes, the finish and the quantity on WhatsApp or by email. You get a priced reply within 24 hours and a straight answer on stock.
We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.