Hefei Titan Machinery Co., Ltd. · Hefei, Anhui, China Mon-Sat 08:30-18:00 GMT+8 [email protected]
Rice milling machines being assembled on the TITAN workshop floor
Industry

Rice Mills And Paddy Processors

A rice mill is judged on one number that the buyer can see: how much of the paddy leaves the plant as whole grain. Every stage before the bagging scale either protects that number or spends it.

Reality On Site

Pain Points We Hear

  • Head rice percentage falls as soon as paddy arrives wetter than planned and waits for the dryer.
  • Stones that survive the cleaning stage destroy rubber rollers and chip the emery in days.
  • Husking rate drifts through the shift because roller gap is adjusted by feel.
  • Whitening removes bran unevenly, so the mill overmills to hit the whiteness target.
  • Colour sorting set too hard sends good kernels into the reject stream.
Requirements

What The Plant Actually Needs

  • A cleaning and destoning stage sized above the husker capacity, not equal to it
  • Drying that removes moisture slowly enough to keep the kernel intact
  • Husking with automatic roller speed control instead of operator judgement
  • Whitening in stages so each pass removes less
  • Grading and optical sorting before the scale, not after a complaint
Process Route

The Rice Mills And Paddy Processors Process Route

Intake And Pre CleaningRotary or vibrating cleaner removes straw, dust and light impurities before storage.
DryingBatch circulating dryer brings paddy to safe storage moisture at low air temperature.
DestoningGravity destoner removes stones and heavy matter that would otherwise reach the rollers.
HuskingPneumatic rubber roller husker with automatic roller speed switching.
Paddy SeparationGravity separator returns unhusked paddy to the husker and sends brown rice forward.
Whitening And PolishingSuction type whiteners in stages, then polishing for surface finish.
GradingRotary grader splits head rice from large, medium and small broken.
Optical SortingChute or belt sorter removes discoloured, chalky and foreign material.
PackingQuantitative scale fills 5 kg to 50 kg bags at a stated accuracy class.
Equipment

Machines Used In This Industry

TTLM rotary paddy pre-cleaner with double sieve body and aspiration hood
Rice Milling Solution

Rotary Paddy Pre-cleaner

The TTLM100, 125, 160 and 200 series rotary paddy cleaning machines remove big, small and light impurities from grain in rice mills, feed...

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ZDQL vibrating cleaning sieve with transparent observation port and dual drives
Rice Milling Solution

ZDQL Vibrating Cleaning Sieve

ZDQL is used in rice mills and in grain plants handling wheat, corn, soy, oat, buckwheat, spelt and sorghum, either as a cleaning stage in...

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TTDS suction type gravity destoner with dual vibrating motors and closed housing
Rice Milling Solution

Gravity Destoner

The suction type gravity destoner removes stones and heavy impurities the same size as the grain, in grain processing plants and rice mills.

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TRIH pneumatic rubber roller husker with touch screen control panel
Rice Milling Solution

Pneumatic Rubber Roller Husker

The TITAN intelligent pneumatic husker measures roller diameter online with laser ranging and switches roller speed automatically to hold...

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MGCZ double body gravity paddy separator with oscillating trays
Rice Milling Solution

Gravity Paddy Separator

MGCZ and TIPS paddy separators separate pure brown rice from the paddy mixture using differences in specific gravity, granularity and...

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TTSM horizontal emery roller rice whitener with suction milling chamber
Rice Milling Solution

TTSM Horizontal Emery Roller Whitener

The TTSM horizontal emery roller whitener is developed for milling and whitening in large and medium sized rice milling plants.

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TTG double roller rice polishing machine with water mist system
Rice Milling Solution

TTG And TIWP Rice Polisher

TTG and TIWP rice polishing machines finish the surface of milled rice.

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MMJM rotary rice grader with stacked sieve frames and access doors
Rice Milling Solution

MMJM Rotary Rice Grader

The MMJM(X) rotary rice grader shifts milled rice accurately into head rice, large broken, medium broken and small broken, and it separates...

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TT 5H low temperature circulating grain dryer with biomass furnace
Conveying And Drying Solution

TT 5H Low Temperature Grain Dryer

The TT 5H dryer handles paddy, corn, wheat, rice, soybean, sorghum, rapeseed, cashew, barley and other agricultural products.

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5T series batch circulating grain dryer with furnace and discharge auger
Conveying And Drying Solution

5T Series Batch Circulating Grain Dryer

Drying reduces grain moisture to a safe level for storage, and delays or incomplete drying cost both quality and weight.

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TITAN Super Eye optical sorter with chute feeders and touch screen
Optical Sorting Solution

Super Eye AI Color Sorter

The Super Eye series is TITAN's intelligent sorter for rice, grains and beans.

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TITAN AI chute colour sorter with wide cabinet and touch screen
Optical Sorting Solution

TITAN AI Chute Color Sorter

A chute sorter drops product down an inclined channel past the camera, which makes it the standard choice for free flowing grain, beans,...

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Scenarios

Typical Project Scenarios

  • Greenfield rice mill built around a target tonnage per hour of paddy
  • Capacity upgrade where the existing cleaning section has become the bottleneck
  • Adding optical sorting to reach an export whiteness and purity specification
  • Adding husk pelleting so the husk stream pays for part of the plant
FAQ

Rice Mills And Paddy Processors Questions

What capacity should I start with?

Start from the paddy you can actually source per day, not from the machine catalogue. TITAN configures lines from a few tonnes per hour upward, and the cleaning stage is sized above the husker so it never becomes the limit.

Can TITAN install the plant?

Yes. The service package covers design, fabrication, installation supervision, commissioning of mechanical and electrical equipment, and site or remote training.

How do I keep the head rice rate stable across varieties?

Set the husker for the variety, keep the destoner air adjusted, and whiten in more passes with less removal per pass. The grader and sorter then work with a cleaner stream.

Which spare parts should be in stock before the season?

Rubber rollers, emery rollers, whitener and polisher screens and drive belts. All are supplied from the Hefei factory.

Planning A Project In Rice Mills And Paddy Processors

Send your capacity target and the crop. We size the route from intake to bagging and tell you where the bottleneck will be.