Gravity Paddy Separator
MGCZ and TIPS paddy separators separate pure brown rice from the paddy mixture using differences in specific gravity, granularity and friction coefficient.
What This Machine Does
MGCZ and TIPS paddy separators separate pure brown rice from the paddy mixture using differences in specific gravity, granularity and friction coefficient. The double body MGCZ machine handles the high capacity duty, and the machine adapts well to seriously mixed material.
Key Benefits
- Strong adaptability to seriously mixed material where separation is difficult
- Two separator bodies on the MGCZ range for high capacity in one footprint
- Auto grading of the paddy mixture across the separating surface
- High purity in the processed fractions with smooth running
- Simple operation with high productivity per operator
Problems It Solves
- Unhusked paddy carrying through into the whitener
- Low purity in the brown rice stream
- Separation performance falling apart on badly mixed material
- Capacity limited by a single body separator
Who It Is For
- Rice mills of all sizes
- Plants upgrading an existing husking section
- Line builders configuring complete rice mills
- Processors running mixed or difficult paddy
Application Scenarios
- Separating brown rice from paddy after husking
- Returning unhusked paddy to the husker in a closed circuit
- High capacity rice mills needing a double body machine
- Small and medium mills using the TIPS range
Technical Features
- Separation by specific gravity, granularity and friction coefficient
- Double body construction on MGCZ models for high capacity
- Butterfly type separating trays developed for paddy and brown rice characteristics
- Material auto graded gradually across the tray surface
- Smooth running with low operator attention
Gravity Paddy Separator Model Table
Figures below are taken from the TITAN model sheets. Where a figure depends on the crop or the contamination level it is stated that way rather than averaged.
| Model | Output of brown rice | Power | Weight | Dimension L x W x H (mm) |
|---|---|---|---|---|
| MGCZ 60x16x2 | 4.5 to 6.5 t/h | 4 kW | 1350 kg | 1980 x 1780 x 2100 |
| MGCZ 60x20x2 | 6.0 to 8.0 t/h | 4 kW | 1450 kg | 1980 x 1780 x 2250 |
| MGCZ 60Bx20x2 | 9.0 to 11 t/h | 5.5 kW | 2050 kg | 2420 x 2130 x 2500 |
| MGCZ 80Bx20x2 | 10 to 15 t/h | 7.5 kW | 2850 kg | 2800 x 2130 x 2400 |
| TIPS100*8 | 1.5 to 2 t/h paddy | 1.1 kW | 450 kg | 1680 x 1280 x 1550 |
| TIPS60*20 | 6 to 8 t/h paddy | 3 kW | 1500 kg | 2270 x 1670 x 2160 |
| TIPS70*20 | 10 to 15 t/h paddy | 4 kW | 1800 kg | 2550 x 2030 x 2400 |
How This Machine Is Built
Quality Control
- Tray alignment and suspension checked on the assembled machine
- Running smoothness verified before packing
- Outlet gate adjustment tested
Materials And Wear Parts
- Stainless steel components in contact areas
Customisation Options
- MGCZ or TIPS series selected by capacity and layout
- Outlet arrangement matched to the mill flow
- Tray configuration for the paddy being processed
Use Guide
- Feed the separator evenly across the tray width
- Set the outlet gates so the return stream goes back to the husker
- Check separation purity daily at the same point in the shift
- Keep the trays clean so the friction surface performs as designed
How It Compares With The Alternatives
| Single body separator | Two bodies handle higher capacity without adding a second machine and a second transfer point. |
|---|---|
| Screening | Density and friction separation works where paddy and brown rice are the same size. |
Gravity Paddy Separator Questions
MGCZ or TIPS, which do I need?
MGCZ double body machines cover 4.5 to 15 t/h of brown rice. TIPS machines start at 1.5 to 2 t/h of paddy for smaller lines.
How does the separator work?
It uses the differences in specific gravity, granularity and friction coefficient between paddy and brown rice, grading the mixture across the tray surface.
Does it handle badly mixed material?
The machine is stated to have strong adaptability to seriously mixed materials, which is the case that separates a good separator from an average one.
What power does it draw?
From 1.1 kW on a TIPS100*8 up to 7.5 kW on an MGCZ 80Bx20x2.
How much space does it need?
Dimensions run from 1680 x 1280 x 1550 mm to 2800 x 2130 x 2400 mm depending on model.
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