TTSM Horizontal Emery Roller Whitener
The TTSM horizontal emery roller whitener is developed for milling and whitening in large and medium sized rice milling plants.
What This Machine Does
The TTSM horizontal emery roller whitener is developed for milling and whitening in large and medium sized rice milling plants. It uses suction rice milling, which brings rice temperature down, keeps bran content in the chamber lower and reduces the broken increment compared with milling without suction.
Key Benefits
- Suction milling lowers rice temperature and the broken increment
- Long roll milling gives smoother, shinier rice and a higher whole rice rate
- Single roller and double roller versions for different capacities
- Versatile across long grain and round grain rice
- Capacity from 2 t/h to 8.5 t/h per roller
Problems It Solves
- Single aggressive whitening pass that heats the rice and breaks it
- High bran content in the milling chamber reducing whitening efficiency
- Whiteness achieved at the cost of head rice percentage
- Machines that suit one grain type only
Who It Is For
- Large and medium rice milling plants
- Mills whitening to an export specification
- Processors running multiple rice varieties
- Plants replacing an older whitening section
Application Scenarios
- First and second whitening passes in a rice milling line
- Export grade whitening where head rice percentage is the paid specification
- Mills switching between long and round grain
- Capacity upgrades using double roller machines in series
Technical Features
- Horizontal emery roller construction with suction rice milling
- Long roll milling for surface finish and whole rice rate
- Single roller and double roller configurations
- Air volume from 1500 m3/h to 5000 m3/h depending on configuration
- Power from 18.5 kW up to 55 kW per model
TTSM Horizontal Emery Roller Whitener Model Table
Figures below are taken from the TITAN model sheets. Where a figure depends on the crop or the contamination level it is stated that way rather than averaged.
| Model | Output | Power | Air volume | Weight |
|---|---|---|---|---|
| TTSM 18F | 2 to 3 t/h | 18.5 to 30 kW | 1500 to 2500 m3/h | 510 kg |
| TTSM 21.5F | 3 to 4 t/h | 30 to 37 kW | 2000 m3/h | 660 kg |
| TTSM 30DF | 4.5 to 8.5 t/h | 37 to 55 kW | 2500 to 3000 m3/h | 980 kg |
| TTSM 18F x2 | 2 x (2 to 3) t/h | 18.5 to 30 kW | 2000 to 3000 m3/h | 1140 kg |
| TTSM 21.5F x2 | 2 x (3 to 4) t/h | 30 to 37 kW | 3000 to 4000 m3/h | 1240 kg |
| TTSM 30DF x2 | 2 x (4.5 to 8.5) t/h | 37 to 55 kW | 4000 to 5000 m3/h | 1670 kg |
How This Machine Is Built
Quality Control
- Roller alignment and chamber clearance checked on assembly
- Suction performance verified with the air system connected
- Machine run tested before packing
Materials And Wear Parts
- Emery rollers sintered from black silicon carbide with resin binder
- Whitening screens supplied as wear parts
Customisation Options
- Single or double roller configuration
- Emery roller grit selected for the variety and whitening stage
- Screen specification matched to the rice
Use Guide
- Whiten in stages rather than removing all bran in one pass
- Keep the suction system working at the listed air volume
- Replace emery rollers and screens as a pair when performance drops
- Check the broken rate at the grader after any setting change
How It Compares With The Alternatives
| Vertical whitener | Horizontal long roll milling produces smoother rice with a higher whole rice rate in this range. |
|---|---|
| Milling without suction | Suction milling reduces rice temperature, bran content and broken increment. |
TTSM Horizontal Emery Roller Whitener Questions
Single roller or double roller?
Double roller machines run two passes in series, which raises capacity and lets each pass remove less bran, protecting head rice.
What does suction milling change?
It lowers rice temperature, reduces bran content in the chamber and lowers the broken increment.
Can it process round grain rice?
Yes. The machine is stated as versatile to process long rice or round rice.
Which emery grit should I use?
Standard fineness runs 24#, 30#, 36#, 46# and 60#. The choice follows the variety and the whitening stage.
What air volume is needed?
1500 to 2500 m3/h on a single TTSM 18F up to 4000 to 5000 m3/h on a TTSM 30DF double roller set.
Which parts wear first?
Emery rollers and whitening screens. Both are supplied from the Hefei factory.
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View SpecificationsRequest A Quotation For The TTSM Horizontal Emery Roller Whitener
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