Hefei Titan Machinery Co., Ltd. · Hefei, Anhui, China Mon-Sat 08:30-18:00 GMT+8 [email protected]
TTAS multi deck cleaning sieve with inlet aspiration and sieve flaps
Process Guide

Building The Cleaning Section of a Flour Mill

Extraction rate and ash content are set before the first break roll. This is what the cleaning section has to remove, and the machine capacities that make it possible.

Three Things Have To Leave The Wheat

Coarse and light impurities, high density matter such as stones, pebbles and glass, and the dirt adhering to the kernel surface. Each needs a different physical principle, which is why the section has separate machines instead of one universal cleaner.

Destoning Is A Density Job

The MTSD destoner separates stones, pebbles, glass and other high density matter out of the grain stream. Throughput varies with the product and the degree of contamination: up to 22 t/h with soft wheat, up to 14.5 t/h with durum and up to 16.5 t/h with corn and maize. The same machine also handles rye, rice and soybeans.

MTSD wheat destoner with adjustable deck and aspiration hood

MTSD wheat destoner with adjustable deck and aspiration hood

Scouring Is A Surface Job

The horizontal scourer is used in the first and second cleaning sections for surface treatment of wheat, durum and rye. It removes dust, sand, earth lumps and small seeds, and it improves product sanitation by reducing the microbe count and the insect and insect fragment count. The scourer is equipped with an aspiration channel or an air recycling aspirator at the discharge to carry away the detached hull particles.

ModelMotorAir consumptionCapacity
TTS-20015 kW500 m3/h9 TPH
TTS-25018.5 kW600 m3/h11 TPH
TTS-40015 kW x 2800 m3/h18 TPH
TTS-60018.5 kW x 21000 m3/h25 TPH

Sieving Is A Size Job

The multi deck cleaning sieve grades big and small impurities out of granular material. The inlet has a vibrating flap that distributes product evenly across the machine width, and inlet aspiration removes lightweight particles and dust before the sieve, which lowers the sieve load and raises cleaning quality. Sieve flaps give access to all screen layers quickly, which matters on a machine that gets opened often.

Size The Section Above The Mill

A cleaning section rated exactly at the mill capacity is at the limit on a clean harvest and below it on a dirty one. Choosing a scourer one size up, for example a TTS-400 at 18 TPH in front of a smaller mill, is the cheapest capacity insurance in the building.

Do Not Forget The Wheat Before It Gets There

Wheat that swings in moisture makes tempering unpredictable. Galvanized storage silos with sealed roof joints and a waterproof shell hold the wheat at a stable moisture, so the cleaning section receives a consistent feed instead of whatever the weather delivered.

Need this checked against your own numbers? Send your capacity, crop and site conditions and an engineer will come back with model numbers.

Ask An Engineer
FAQ

Questions About This Topic

Can I add scouring to an existing mill?

Yes, and it is a common upgrade. Machines are 2100 mm long across the TTS range, so the footprint can be checked against your existing building before ordering.

Does the scourer work on oats?

With the appropriate rotor and screen jacket design, the scourer is used for intensive durum scouring and oats processing.

How is dust handled?

Aspiration is part of the machine specification, with an aspiration channel or air recycling aspirator at the scourer discharge and inlet aspiration on the sieve.

Turn This Guide Into A Specification

We will size the machines against your tonnage and tell you which models do not fit.