Stainless Steel Tanks And Vessels
SS Reactor
Jacketed stainless reactor with mirror polished internal surfaces.
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Injection Water Tank
A preparation and injection solution vessel for pharmaceutical use, jacketed for conduction oil heating and supplied with pressure certification.
Overview
What This Pump Does
Injection solution tanks are used in the pharmaceutical industry with pressure certification. The liquid preparation vessel makes base liquids before the final reaction, usually with an agitator and an outside jacket for conduction oil, heated by electric rods.
The jacket carries oil inlet and outlet, overflow port, vent port, electric rod ports and a temperature detection port. Stainless construction gives good heat resistance, corrosion resistance and heat transfer, with a mirror polished interior that cleans without residue.
| Example vessel | 500 L preparation vessel |
|---|---|
| Tank material | SUS316L |
| Shell thickness | 4 to 6 mm |
| Working pressure | -1 to 4 bar |
| Working capacity | 500 litres |
| Working temperature | 121 degrees Celsius |
Key Benefits
What This Vessel Is Built To Do
Pressure Rated Construction
Stainless material able to bear pressure during material reaction and feeding, supplied with pressure certification.
Oil Heated Jacket
Conduction oil jacket heated by electric rods with all the ports the system needs, including overflow and temperature detection.
Wide Temperature Range
Good heat resistance with a wide working temperature range and good heat transfer through the jacket.
Mirror Polished Interior
Easy to clean without residue, which is what pharmaceutical cleaning validation requires.
Application Scenarios
Where It Is Installed
Injection Solution Preparation
Preparing injection solutions in pharmaceutical production with documented pressure rating.
Base Liquid Compounding
Making base liquids before the final reaction step.
Heated Process Batches
Batches that require controlled heating through a conduction oil jacket.
Who It Is For
- Pharmaceutical manufacturers
- Biotech production facilities
- Engineering contractors on regulated projects
- Plants specifying vessels against a URS
Problems It Solves
The vessel is not rated for the process
Construction that bears pressure during reaction and feeding, with certification, removes that question at qualification.
Heating is uneven
A jacket designed around conduction oil and electric rods gives controllable heat input.
Residue after cleaning
Mirror polished interior surfaces clean without residue rather than holding a film.
Technical Features
How It Is Built
- Stainless construction able to bear process pressure
- Jacket for conduction oil with electric rod heating
- Oil inlet, outlet, overflow, vent, electric rod and temperature detection ports
- Wide working temperature range with good heat transfer
- Mirror polished internal surface
- Agitator fitted as part of the vessel
Specifications
Technical Data
The example specification below is from the original data sheet for a 500 L preparation vessel. Your vessel is built to the volume and duty you specify.
| Example vessel | 500 L preparation vessel |
|---|---|
| Tank material | SUS316L |
| Shell thickness | 4 to 6 mm |
| Working pressure | -1 to 4 bar |
| Working capacity | 500 litres |
| Working temperature | 121 degrees Celsius |
| Design temperature | minimum 10 to approximately 150 degrees Celsius |
| Motor power | 1.5 kW, 380 V, 60 Hz, horizontal type |
| Agitator speed | 70 to 90 rpm |
| Agitator type | 2 layers |
| Tank diameter | 800 to 1000 mm |
Materials And Process
What Goes Into Every Unit
Materials
- SUS316L stainless steel
- Mirror polished internal surface
- Jacket materials suited to conduction oil
Manufacturing And Assembly
- Shell and head forming
- Jacket fabrication with port set
- Internal polishing
- Pressure test and certification
Quality Control
- Pressure testing with certification
- Surface finish verified
- Documentation package issued with the vessel
Standards And Certification
- Pressure certification supplied with the vessel
Customization Options
- Volume and vessel diameter
- Working and design pressure
- Agitator type, speed and motor rating
- Port and instrument schedule
Compared With Other Options
| Mixing tank | A mixing tank is a general preparation vessel. This one is specified for pharmaceutical duty with pressure certification and oil heating. |
|---|---|
| SS reactor | A reactor is built around reaction conditions and jacket type. This vessel is aimed at injection solution and base liquid preparation. |
Use Guide
Specifying A Pharmaceutical Preparation Vessel
Start From The URS
Material, finish, pressure, temperature and the document list all come from the user requirement specification.
Fix The Heating
Conduction oil temperature and electric rod rating decide the jacket and port arrangement.
Confirm Agitation
Agitator type, number of layers and speed, matched to the product and the vessel diameter.
Agree Qualification
Decide at enquiry stage whether IQ, OQ and PQ protocols are required, because they are written around the build.
Answers
Injection Water Tank FAQ
Is the vessel pressure certified?
Injection solution tanks are supplied for pharmaceutical use with pressure certification.
What material is used?
SUS316L on the example specification, with shell thickness of 4 to 6 mm.
What working pressure and temperature?
The example vessel lists a working pressure of -1 to 4 bar, working temperature of 121 degrees Celsius and design temperature from a minimum of 10 up to around 150 degrees.
How is it heated?
Through an outside jacket carrying conduction oil, heated by electric rods, with oil inlet, outlet, overflow, vent and temperature detection ports.
Can qualification documents be supplied?
Yes. IQ, OQ, PQ and design qualification documents are available as the qualification package.
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View specifications →Need Injection Water Tank Sized For Your Duty Point
Send the URS or the vessel specification with the document list and we will quote the vessel and the paperwork.