Wire Rope Clips
Malleable Wire Rope Clip US Type
A malleable iron wire rope clip with U-bolt design and saddle plate, used to secure wire rope loops or connections. Designed to meet Federal Specification FF-C-450, Type 1, Class 2. Available in sizes from 1/8" to 1" with hot-dip galvanized or electro-galvanized finish. Suitable for light-duty rigging, construction, and marine applications where corrosion resistance and reliable clamping are required.
- Size
- from 1/8" to 1" Processing: Casting/Forged
- Material
- Malleable Iron
- Finish
- Hot Dip Galvanized, Electro-Galvanized
- Catalogue Family
- Wire Rope Clips
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Malleable Wire Rope Clip US Type Gives You
- Malleable iron body provides strength with some ductility, reducing risk of brittle failure under shock loads
- U-bolt design with saddle plate ensures the load is carried on the saddle side, preventing rope slippage
- Hot-dip galvanized or electro-galvanized finish resists rust and corrosion in outdoor and marine environments
- Meets Federal Specification FF-C-450 Type 1 Class 2, ensuring consistent performance in regulated applications
- Two nuts allow even tensioning across the U-bolt, reducing the risk of uneven loading
- Compact design fits in tight spaces where space is limited on deck or in machinery
- Standardized dimensions allow for consistent use across multiple rigging setups
Application Scenarios
Where Malleable Wire Rope Clip US Type Is Used
- Securing the end of a wire rope to form a loop or eye for lifting or anchoring
- Connecting two wire rope ends together in temporary rigging or hoisting setups
- Marine deck rigging where exposure to saltwater requires corrosion-resistant hardware
- Construction site hoists and temporary lifting systems using wire rope with limited duty cycles
- Industrial equipment where wire rope is used for tensioning or guiding systems
- Light-duty trailer tie-downs and cargo securing with wire rope loops
- Maintenance and repair work requiring temporary wire rope connections
Who It Is For
Buyers This Product Is Built For
- Rigging contractors sourcing standardized wire rope clips for light-duty lifting and securing
- Marine equipment suppliers specifying corrosion-resistant fittings for deck and mooring systems
- Construction firms using wire rope in temporary hoisting and rigging applications
- Industrial maintenance teams replacing worn or damaged clips in low-cycle systems
- Truck and trailer manufacturers building tie-down systems with wire rope loops
- Equipment integrators assembling rigging kits for rental or field use
- Procurement engineers needing a compliant, standardized clip meeting FF-C-450 Type 1 Class 2
Problems It Solves
Problems This Product Removes
- Wire rope ends fraying or unraveling due to lack of secure termination
- Loose or slipping connections in wire rope loops caused by improper clamping
- Corrosion damage in marine or outdoor environments due to uncoated metal fittings
- Using non-compliant clips that fail to meet federal or industry standards
- Requiring multiple types of clips for different sizes, increasing inventory complexity
- Inconsistent performance across clips due to variation in material or manufacturing
- Need for a lightweight, reliable clip that does not require welding or permanent attachment
Technical Features
Technical Features
- U-bolt design with saddle plate for secure wire rope retention
- Malleable iron body heat-treated for improved ductility and impact resistance
- Two nuts used to tighten the U-bolt, allowing even load distribution
- Saddle placed on the live end of the rope to prevent slippage and failure
- Meets Federal Specification FF-C-450, Type 1, Class 2 for compliance in regulated environments
- Available in sizes from 1/8” to 1” with standardized dimensions
- Finish: Hot-dip galvanized or electro-galvanized upon request
- Stamped or marked with size and material for traceability
Specifications
Malleable Wire Rope Clip US Type Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Material | Malleable iron |
|---|---|
| Standard | Federal Specification FF-C-450, Type 1, Class 2 |
| Size Range | 1/8” to 1” |
| Finish | Hot-dip galvanized or electro-galvanized upon request |
| Capacity | Light-duty only, not for heavy-duty applications |
| 1/8” Dimensions | A 11 B 14 C 14 D 1/4 E 10.8 F 22 G 20 mm |
| 1/4” Dimensions | A 17 B 18.5 C 20 D 5/16 E 15 F 32 G 31 mm |
| 3/8” Dimensions | A 22.5 B 22 C 27 D 3/8 E 22 F 40.5 G 41 mm |
| 1/2” Dimensions | A 27 B 26 C 35 D 7/16 E 23.3 F 49 G 53 mm |
| 1” Dimensions | A 45.5 B 42 C 55 D 5/8 E 43 F 77.5 G 87 mm |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Malleable iron body, heat-treated to improve ductility and resistance to impact
- Hot-dip galvanized or electro-galvanized coating for corrosion protection
- Two nuts made from carbon steel with thread compatibility for standard fastening
- Saddle plate formed to fit the curvature of the wire rope and U-bolt
Manufacturing Process
How This Product Is Made
1Casting of malleable iron blanks for the U-bolt and saddle plate
2Heat treatment to achieve malleable iron properties with improved toughness
3Machining of threads on the U-bolt and saddle plate holes
4Assembly of U-bolt, saddle plate, and nuts
5Galvanizing process: hot-dip or electro-galvanizing as requested
6Final inspection for dimensional accuracy and surface finish
7Packing in cartons and palletizing for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against published size table
- Visual inspection for casting defects, cracks, or coating irregularities
- Proof load test on representative samples to verify structural integrity
- Galvanizing thickness verified by coating inspection where applicable
- Material test certificate to EN 10204 3.1 supplied on request
- Third-party inspection accepted before shipment
Customisation
Customisation Options
- Custom size and configuration built to a drawing
- Private label and OEM marking available
- Finish options: hot-dip galvanized, electro-galvanized, or other coatings on request
- Packing configuration tailored to carton count and pallet pattern
- Custom tonnage or marking stamping on request
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Carbon steel wire rope clip | Malleable iron offers better ductility and impact resistance than carbon steel, reducing risk of brittle fracture under shock load, but may have lower tensile strength |
| Stainless steel wire rope clip | Malleable iron with galvanizing provides good corrosion resistance at lower cost, but stainless steel offers superior long-term performance in harsh marine environments |
| Welded wire rope clip | Malleable iron clip is easier to install and remove without tools, while welded clips are permanent and stronger but not reusable |
| Forged steel wire rope clip | Forged steel has higher strength and is suitable for heavy-duty use, whereas malleable iron is limited to light-duty applications |
Use Guide
How To Use And Inspect Malleable Wire Rope Clip US Type
- Always place the saddle plate on the live (loaded) end of the wire rope
- Tighten the two nuts alternately to ensure even tension and prevent distortion
- Use the correct number of clips per wire rope diameter as per industry standards
- Inspect the clip before each use for signs of deformation, coating damage, or loose nuts
- Do not use in heavy-duty or dynamic lifting applications where failure could cause injury
- Replace the clip if the malleable iron body shows cracks or the galvanizing is worn through
- Ensure the wire rope diameter matches the clip size to avoid overloading or slippage
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Answers
Malleable Wire Rope Clip US Type FAQ
What standard does this clip meet?
The US Type Malleable Wire Rope Clip is produced according to Federal Specification FF-C-450, Type 1, Class 2.
Is this clip suitable for heavy-duty lifting?
No. This is a light-duty clip and is not intended for heavy-duty or dynamic lifting applications.
What finishes are available?
Standard finish is hot-dip galvanized. Electro-galvanized is available upon request.
Can I get a Material Test Certificate?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied on request with the order.
What sizes are available?
Sizes range from 1/8” to 1” in standard increments. Dimensional data is provided in the specs section.
Can I have custom marking or branding?
Yes. Custom tonnage stamping, private label, and OEM marking are available.
How are they packed for export?
Clips are packed in cartons, then palletized. We can configure the carton count and pallet pattern to suit your warehouse or shipping requirements.
Need A Quote On Malleable Wire Rope Clip US Type
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We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.