Wire Rope Clips
Wire Rope Fastener | Cable Clamps | Wire rope Clips
A malleable iron wire rope fastener, also known as a cable clamp or wire rope clip, used to secure the ends of wire ropes or cables by clamping them together. It maintains connection integrity, prevents fraying, and supports loop or joint formation. Available in sizes from 1/8 inch to 1 inch, with a malleable cast body, steel U-bolt, and zinc-plated finish. Designed for use in construction, marine, and rigging applications where reliable cable termination is required.
- Size
- from 1/8" to 1" Processing: Malleable Cast Body, Steel U Bolt
- Material
- Malleable Iron
- Finish
- Zinc Plated Package: Cartons then pack on pallets
- Catalogue Family
- Wire Rope Clips
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Wire Rope Fastener China Supplier Gives You
- Secures wire rope ends to prevent fraying and separation under load
- Maintains up to 80 percent of the wire rope’s breaking strength when installed correctly
- Zinc-plated finish resists corrosion in outdoor and marine environments
- Malleable iron body provides impact resistance and fatigue tolerance
- Steel U-bolt delivers high tensile strength and consistent clamping force
- Standardized dimensions per DIN 741 ensure compatibility across rigging systems
- Simple installation with hand tools allows field use without special equipment
Application Scenarios
Where Wire Rope Fastener China Supplier Is Used
- Securing wire rope ends on crane hoist lines where loop formation is required
- Creating fixed loops on anchor cables for marine mooring and offshore platforms
- Connecting wire rope segments in temporary rigging setups on construction sites
- Terminating wire rope on winch drums or pulley systems in mining and drilling operations
- Splicing wire ropes together in industrial lifting and transport applications
- Fixing wire rope ends on trailer tie-down systems and truck-mounted hoists
Who It Is For
Buyers This Product Is Built For
- Rigging contractors needing reliable cable termination for lifting and securing
- Marine equipment suppliers specifying corrosion-resistant clamps for mooring systems
- Construction firms installing temporary lifting and anchoring points
- Mining and drilling project engineers sourcing durable wire rope fasteners
- Truck and trailer manufacturers integrating cable clamps into tie-down systems
- Industrial maintenance teams replacing worn or damaged clamps in high-vibration environments
Problems It Solves
Problems This Product Removes
- Wire rope ends fraying or separating under repeated tension or vibration
- Loss of connection integrity due to improper or loose fastening at termination points
- Corrosion damage on uncoated metal clamps in wet or salty environments
- Inconsistent clamping force from low-strength or poorly manufactured fasteners
- Need for multiple fastener types when a single standardized clamp can serve multiple applications
- Difficulty in sourcing a full range of sizes and types from one supplier
Technical Features
Technical Features
- Malleable iron body with cast construction for impact resistance
- Steel U-bolt with threaded ends for secure clamping
- Saddle plate positioned over the live end of the wire rope to prevent slippage
- Zinc-plated finish for corrosion protection in outdoor and marine service
- DIN 741 standard compliance for dimensions and design
- Standardized size range from 1/8 inch to 1 inch wire rope diameter
- Tightening via two nuts on the U-bolt with alternate torque application
Specifications
Wire Rope Fastener China Supplier Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Material | Malleable iron body, steel U-bolt |
|---|---|
| Finish | Zinc plated |
| Size Range | 1/8 inch to 1 inch wire rope diameter |
| Standards | DIN 741 |
| Types | Type A, Type B, Type C, DIN 741 |
| 1/8 inch Dimensions | A 9 B 12 C 12 D 4 E 9.5 F 19 G 20 mm |
| 1/4 inch Dimensions | A 12.5 B 15.5 C 14 D 6 E 11.5 F 25 G 26 mm |
| 1/2 inch Dimensions | A 25 B 25 C 24 D 10 E 26 F 47 G 46 mm |
| 3/4 inch Dimensions | A 36.5 B 31 C 34 D 16 E 36 F 65 G 71 mm |
| 1 inch Dimensions | A 45 B 40 C 44 D 20 E 48 F 80 G 88 mm |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Malleable iron body cast for impact resistance and fatigue tolerance
- Steel U-bolt with high tensile strength for consistent clamping force
- Zinc-plated surface layer to resist rust and corrosion in humid or marine environments
- Saddle plate made from the same malleable iron as the body for uniform load distribution
Manufacturing Process
How This Product Is Made
1Molding of malleable iron body via casting process
2Machining of saddle and U-bolt bore holes
3Assembly of steel U-bolt and saddle plate
4Zinc plating of all metal components
5Inspection of dimensions and fit before packaging
6Packing in cartons, then palletized for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against published size table
- Visual inspection for casting defects, cracks, or plating flaws
- Proof load test on a sample batch to verify clamping integrity
- Material Test Certificate to EN 10204 3.1 supplied with orders
- Third-party inspection accepted at the China warehouse before shipment
Customisation
Customisation Options
- Custom tonnage stamping on the body for traceability
- Private label and OEM marking available
- Custom surface finish including zinc plating, powder coating, or electrophoretic black
- Custom sizes and assemblies built to a supplied drawing
- Packing configuration tailored to carton count and pallet pattern
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Screw pin shackle | Cable clamps are simpler and cheaper for permanent rope termination, but a screw pin shackle allows for repeated disassembly and re-use |
| Welded eye splices | Clamps are field-installable without welding, but welded splices offer higher strength and longer service life |
| Swaged fittings | Swaged fittings provide a stronger and more permanent connection, but require specialized tools and are not field-replaceable |
| Rivet-type clamps | Rivet clamps are permanent and stronger, but cannot be removed or adjusted after installation |
Use Guide
How To Use And Inspect Wire Rope Fastener China Supplier
- Install the saddle plate on the live end of the wire rope to prevent slippage
- Position the U-bolt around the dead end and place the saddle over the live end
- Tighten the nuts alternately to ensure even clamping pressure
- Torque to the manufacturer’s recommended value using a torque wrench
- Inspect the clamps regularly, especially after initial loading and during service
- Replace any clamp showing deformation, corrosion, or loose nuts
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Answers
Wire Rope Fastener China Supplier FAQ
What is the maximum wire rope diameter for each clamp size?
The size range runs from 1/8 inch to 1 inch. Refer to the dimensions table for the exact match between clamp size and wire rope diameter.
Are these clamps suitable for marine use?
Yes. The zinc-plated finish provides corrosion resistance for outdoor and marine environments, but long-term saltwater exposure may require additional inspection.
What standard do these clamps follow?
They conform to DIN 741 for dimensions and design. The clamps are also manufactured to meet general rigging safety requirements.
Can I use fewer clamps than recommended?
No. Using fewer clamps than specified reduces the connection strength below safe limits. Always follow the recommended number of clamps per wire rope diameter.
Do you supply Material Test Certificates?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with each order upon request.
Can I get custom packaging?
Yes. Carton and pallet configurations can be customized to match your warehouse or retail pack requirements.
How long is the lead time?
Production lead time is evaluated from multiple angles before confirmation. Free warehouse storage in Qingdao is available for up to two months to consolidate shipments.
Need A Quote On Wire Rope Fastener China Supplier
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