Wire Rope Clips
Wire Rope Clamp And Thimble Set Customizable Packaging
A wire rope clamp and thimble set designed for secure, reliable terminations in lifting, rigging, and load-bearing applications. The clamp uses a U-bolt and saddle configuration to grip the rope end, while the thimble protects the rope from abrasion and kinking at the eye. Available in carbon steel or stainless steel, with sizes and packaging customized to order.
- Size
- All
- Material
- Carbon steel or Stainless steel
- Packing
- Customized
- Catalogue Family
- Wire Rope Clips
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Wire Rope Clamp and Thimble Gives You
- Prevents wire rope slippage and unraveling at termination points under full load
- Thimble maintains a smooth, round eye shape to reduce stress and wear on rope strands
- Protects the rope from kinking, fraying, and surface damage where it contacts anchors or fittings
- U-bolt and saddle clamp design allows for secure, repeatable assembly with consistent tension
- Customizable packaging reduces handling and storage complexity for buyers with multiple SKUs
- Available in carbon steel or stainless steel to match environmental and load requirements
- Complies with industry standards for rigging hardware when used with correct clamp count and torque
Application Scenarios
Where Wire Rope Clamp and Thimble Is Used
- Creating permanent eye loops in wire rope for crane lifting and hoisting operations
- Securing wire rope ends to anchor points on offshore platforms and marine mooring systems
- Building rigging assemblies for construction cranes and temporary structural supports
- Forming load-bearing loops in wire rope for mining haulage and drilling rig tensioning
- Assembling wire rope assemblies in ports and logistics hubs where durability and safety are critical
- Installing wire rope terminations on trailers and truck winches where vibration and fatigue are present
- Building custom rigging kits for industrial maintenance teams requiring field-ready assemblies
Who It Is For
Buyers This Product Is Built For
- Rigging contractors sourcing complete wire rope termination kits for field use
- Marine and offshore operators specifying durable rope ends for mooring and anchor systems
- Construction companies building crane and lifting setups with standardized rigging components
- Industrial maintenance teams needing reliable, repeatable wire rope terminations
- Logistics and transport firms equipping trailers and cargo securing systems
- Manufacturers of rigging kits who require customizable packaging for distribution
- Engineering firms specifying wire rope assemblies with traceable, compliant components
Problems It Solves
Problems This Product Removes
- Wire rope ends fraying or slipping at termination points due to poor clamping
- Kinking and localized wear at the eye of the rope where it contacts sharp edges
- Inconsistent assembly quality when using mismatched clamps and thimbles from different suppliers
- Multiple SKUs and packaging formats increasing warehouse complexity and handling time
- Lack of traceability and material verification in wire rope termination hardware
- Need to source clamps and thimbles separately from different factories, delaying project timelines
- Inadequate protection for synthetic or high-strength wire rope at termination points
Technical Features
Technical Features
- U-bolt clamp with saddle and threaded bolt and nut for secure rope grip
- Thimble inserted into the wire rope eye to maintain a smooth, round profile
- Clamp and thimble compatible with standard wire rope diameters and industry standards
- Available in carbon steel or stainless steel for corrosion resistance and strength
- Clamp count and torque specifications follow manufacturer guidelines based on rope diameter
- Custom packaging options for carton, pallet, and bulk configurations
- Marking of working load limit and material type on the clamp body where applicable
Specifications
Wire Rope Clamp and Thimble Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Material | Carbon steel or Stainless steel |
|---|---|
| Size Range | All sizes available to order |
| Packaging | Customized packaging as per buyer requirement |
| Surface Finish | Zinc plated or custom finish on request |
Materials
Materials And Finishes
- Carbon steel body for clamps and thimbles, heat-treated for strength and durability
- Stainless steel option for use in corrosive environments such as marine or chemical plants
- Thimble made from solid metal to resist deformation under load
- Bolts and nuts made from high-strength alloy steel to match clamp load capacity
- Zinc plating applied to carbon steel components for corrosion resistance
Manufacturing Process
How This Product Is Made
1Raw material cutting and forming for clamps and thimbles
2Heat treatment of carbon steel components to achieve required hardness and strength
3Machining of bolt holes, saddle surfaces, and thimble contours
4Assembly of clamps with bolts and nuts, and insertion of thimbles into rope eyes
5Surface finishing including zinc plating or custom coating
6Proof load testing on production batches
7Custom packaging configured to buyer’s specifications
Quality Control
Quality Control On Every Batch
- Proof load testing on production batches before release
- Dimensional tolerance checking against published size tables
- Breaking strength validation to confirm 4:1 design factor
- Material Test Certificate to EN 10204 3.1 issued with the order
- Visual inspection for surface defects, thread quality, and proper fit
- Third-party inspection accepted at the China warehouse before shipment
Customisation
Customisation Options
- Custom tonnage stamping on clamp body
- Private label and OEM marking available
- Custom surface finish including zinc plating, powder coating, or electrophoretic black
- Custom sizes and assemblies built to a supplied drawing
- Custom packaging configuration including carton count, pallet pattern, and labeling
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Standard U-bolt clamp without thimble | The thimble prevents rope deformation and wear at the eye, extending service life and reducing risk of failure |
| Single clamp with insufficient clamps | Using the correct number of clamps per rope diameter ensures full load capacity and compliance with safety standards |
| Plastic thimble | Metal thimbles offer higher strength and resistance to deformation under heavy load compared to plastic |
| Pre-assembled wire rope end | This set allows for on-site assembly with controlled torque and inspection, reducing risk of improper installation |
Use Guide
How To Use And Inspect Wire Rope Clamp and Thimble
- Use the correct number of clamps based on wire rope diameter and application
- Ensure the saddle is positioned on the live end of the rope, not the dead end
- Tighten bolts evenly and to the manufacturer’s recommended torque
- Inspect the thimble for proper fit and alignment within the rope eye
- Check for signs of wear, deformation, or corrosion before each use
- Replace the set if the clamp body shows deformation, the thimble is damaged, or the marking is illegible
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Answers
Wire Rope Clamp and Thimble FAQ
What is the minimum number of clamps needed for a wire rope termination?
The number depends on the rope diameter and application. Follow the manufacturer’s guidelines, typically a minimum of three clamps for standard rigging.
Can I use stainless steel clamps and thimbles with carbon steel rope?
Yes, but ensure the clamp and thimble are compatible with the rope diameter and that the assembly is properly torqued.
What standards do these clamps and thimbles follow?
They comply with EN 1492-1 and EN 1492-2, ASME B30.26, DIN 1480, and DIN 766 for rigging hardware.
Can you provide a Material Test Certificate?
Yes, a Material Test Certificate to EN 10204 3.1 is supplied on request with every order.
Is custom packaging available?
Yes, packaging can be customized in carton count, pallet pattern, and labeling to suit your warehouse or distribution needs.
What finishes are available?
Standard finishes include zinc plating. Custom finishes such as powder coating or electrophoretic black are available on request.
Can you stamp our brand and tonnage on the clamp?
Yes, custom tonnage stamping, private label marking, and OEM branding are standard options.
Need A Quote On Wire Rope Clamp and Thimble
Send the sizes, the finish and the quantity on WhatsApp or by email. You get a priced reply within 24 hours and a straight answer on stock.
We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.