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Wire Rope Clips

Crosby G 450 US Type Drop Forged Wire Rope Clip

A drop-forged carbon steel wire rope clip in the Crosby G 450 US type, designed to secure wire rope eyes and loops with high clamping force and corrosion resistance. The body is forged for strength, and the full assembly is hot-dip galvanized to resist rust in outdoor and marine environments. Available from 1/8 inch to 3-1/2 inch rope size, it meets ASME B30.26 and EN13411:2003 standards. The saddle is always placed on the live end of the rope, and two or more clips are required per loop.

Size
from 1/8" to 3 1/2" Processing: Forged
Material
Forged Carbon Steel
Finish
Hot Dip Galvanised
Standard
ASME B30.26 &EN13411:2003. Package: Cartons then pack on pallets
Catalogue Family
Wire Rope Clips
Certificates
EN 10204 3.1 material test certificate on request

CAD files are supplied on request via WhatsApp or email rather than published for open download.

Key Benefits

What Drop Forged Wire Rope Clip Gives You

  • Drop-forged carbon steel body provides high strength and impact resistance for repeated loading and dynamic service
  • Full hot-dip galvanizing protects the entire clip from rust and corrosion in harsh environments
  • Saddle positioned on the live rope end prevents slippage and maintains clamping efficiency
  • Efficiency rating of 80% for 1/8” to 7/8” sizes and 90% for 1” to 3-1/2” sizes based on catalog breaking strength
  • Standardized dimensions ensure compatibility with common wire rope sizes and industry practices
  • Galvanized bolt and nut prevent seizing in saltwater and humid conditions
  • Compact design allows tight spacing in multi-clip installations without interference
Application Scenarios

Where Drop Forged Wire Rope Clip Is Used

  • Securing wire rope eyes on crane hooks, winch drums, and anchor points in offshore and marine operations
  • Creating fixed loops on wire rope for lifting slings, guy wires, and tensioning systems
  • Mounting wire rope terminations on construction cranes, derrick systems, and temporary rigging
  • Securing wire rope on mining and drilling equipment exposed to dust, moisture, and vibration
  • Installing wire rope on trailers, trucks, and transport systems where corrosion resistance is critical
  • Using in port and dockside operations where exposure to salt spray and weather is constant
  • Assembling wire rope systems in industrial plants where frequent rigging changes occur
Who It Is For

Buyers This Product Is Built For

  • Marine and offshore contractors specifying corrosion-resistant wire rope fittings
  • Cranes and lifting equipment manufacturers integrating reliable terminations
  • Construction and infrastructure teams building temporary rigging with repeatable safety
  • Mining and drilling project engineers needing durable, field-ready wire rope clips
  • Logistics and transport operators securing cargo with wire rope systems
  • Rigging distributors stocking a standard, high-efficiency clip across multiple sizes
  • Industrial maintenance teams replacing worn or damaged clips with a proven design
Problems It Solves

Problems This Product Removes

  • Wire rope slipping at the termination point due to weak or poorly designed clips
  • Corrosion failure in galvanized fittings caused by incomplete coating or exposed threads
  • Incorrect saddle placement leading to premature failure under dynamic load
  • Inconsistent clamping force from stamped or cast clips that deform under load
  • Need to source multiple clip types from different suppliers for a single rigging system
  • Lack of traceability and test verification for wire rope termination hardware
  • Inadequate efficiency ratings in clips that reduce the effective working load of the rope
Technical Features

Technical Features

  • Drop-forged carbon steel body for high strength and fatigue resistance
  • Full hot-dip galvanizing on the entire clip including saddle, U-bolt, and nuts
  • Saddle designed to face the live end of the wire rope for proper load distribution
  • Standardized dimensions across rope sizes to match industry practices
  • Efficiency rating of 80% for 1/8” to 7/8” and 90% for 1” to 3-1/2” based on catalog breaking strength
  • Threaded U-bolt with nut and washer for secure clamping under tension
  • Marked with working load limit and standard compliance on the body for traceability
Specifications

Drop Forged Wire Rope Clip Specifications

Values published in the Kailipu catalogue for this item. Anything not listed is available on request.

Rope Size Range1/8" to 3-1/2"
MaterialDrop forged carbon steel
FinishFull hot-dip galvanizing
StandardASME B30.26 and EN13411:2003
Efficiency Rating80% for 1/8" to 7/8", 90% for 1" to 3-1/2"
Working Load LimitBased on catalog breaking strength of wire rope
Number of Clips per LoopTwo or more required
DimensionsA, B, C, D, E, F, G, H in inches and mm as per table
Weight per 100 Units3-4 lbs to 3100 lbs depending on size
CertificatesMaterial Test Certificate to EN 10204 3.1 on request

Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.

Materials

Materials And Finishes

  • Drop-forged carbon steel body for high tensile strength and impact resistance
  • Hot-dip galvanized coating on all components to resist rust and corrosion
  • Galvanized U-bolt and nut to prevent seizing in humid or marine environments
  • Stainless steel washer optional in some configurations for added corrosion protection
  • Threaded bolt with coarse thread for secure tightening and resistance to vibration
Manufacturing Process

How This Product Is Made

1Forging of the clip body and U-bolt blanks from carbon steel billets
2Heat treatment to improve strength and ductility after forging
3Machining of threads, saddle surface, and hole alignment
4Hot-dip galvanizing of the entire assembly to ensure full coating coverage
5Inspection of galvanizing thickness and adhesion before assembly
6Assembly of U-bolt, nut, and washer with torque control
7Proof load testing and dimensional verification on production batches
8Marking of working load limit and standard compliance on the body
Quality Control

Quality Control On Every Batch

  • Proof load testing on production batches to validate clamping strength
  • Dimensional tolerance check against published size table for each rope size
  • Breaking strength validation to confirm efficiency rating per standard
  • Galvanizing thickness and adhesion tested per ASTM B695
  • Material Test Certificate to EN 10204 3.1 issued with every order
  • Third-party inspection accepted at the Qingdao warehouse before shipment
Documentation

Certification And Documentation Supplied

  • Material Test Certificate to EN 10204 3.1 supplied with orders
  • Complies with ASME B30.26 and EN13411:2003 standards
  • Working load limit and standard marking stamped on the body
Customisation

Customisation Options

  • Custom tonnage stamping on the body for traceability and branding
  • Private label and OEM marking available for bulk orders
  • Finish options including zinc plating, powder coating, or electrophoretic black
  • Custom packing configurations for cartons and pallets to suit warehouse or retail
  • Assemblies built to a supplied drawing for non-standard applications
Compare

How It Compares With The Alternatives

An honest read on where this pattern wins and where another one would serve you better.

AlternativeHonest Trade Off
Stamped or cast wire rope clipsDrop-forged construction offers higher strength and resistance to deformation under repeated loading compared to stamped or cast alternatives
Partially galvanized clipsFull hot-dip galvanizing protects all surfaces, including threads and bolt ends, reducing corrosion risk in harsh environments
Screw pin clipsThe bolt and nut design allows for consistent torque application and better resistance to vibration than screw pin types
Non-galvanized clipsFull galvanizing extends service life in outdoor and marine applications where moisture and salt exposure are present
Use Guide

How To Use And Inspect Drop Forged Wire Rope Clip

  • Always place the saddle on the live end of the wire rope, never on the dead end
  • Use at least two clips per loop, spaced according to manufacturer spacing guidelines
  • Tighten the nuts evenly and fully to ensure even clamping force across the rope
  • Inspect the clip after each use for signs of deformation, corrosion, or thread damage
  • Replace the clip if the body shows bending, the saddle is cracked, or the galvanizing is worn through
  • Do not reuse clips that have been subjected to overload or dynamic shock
  • Verify the rope size matches the clip size range to maintain efficiency and safety

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Answers

Drop Forged Wire Rope Clip FAQ

What is the efficiency rating of the Crosby G 450 clip?
It has an efficiency rating of 80% for rope sizes from 1/8" to 7/8", and 90% for sizes from 1" to 3-1/2", based on the catalog breaking strength of the wire rope.
Is the clip fully galvanized?
Yes. The entire clip, including the saddle, U-bolt, nut, and washer, is hot-dip galvanized to resist corrosion in outdoor and marine environments.
Can I use this clip on synthetic rope?
No. The Crosby G 450 is designed for wire rope only. Using it on synthetic rope may damage the rope and reduce safety due to sharp edges and high local stress.
What standard does this clip follow?
It complies with ASME B30.26 and EN13411:2003, which govern the design, testing, and marking of wire rope clips for lifting and rigging applications.
Can I get a Material Test Certificate?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with every order upon request, and every batch is proof load tested.
How many clips do I need per loop?
At least two clips are required per loop. For higher safety margins or larger rope sizes, three clips are recommended.
What finishes are available?
Standard finish is full hot-dip galvanizing. Custom finishes include zinc plating, powder coating, and electrophoretic black, available on request.

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