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Field Assembly/Fast Connector products manufactured by Ever Expresslink Limited

Field Assembly/Fast Connector

Mechanical field termination without a fusion splicer

Why It Matters

Field Assembly/Fast Connector In Practice

A fast connector puts a factory-polished stub inside the connector body and holds the field fiber against it with a mechanical splice and index-matching gel. The crew needs a cleaver and a hand tool, not a fusion splicer, which changes what a drop install costs and who can do it.

Problems This Range Solves

  • Fusion splicers that are too expensive to put in every van
  • Drop terminations that need doing in a stairwell with no power
  • Emergency restoration where a splicer is not available
  • Training burden for crews who only terminate occasionally
  • Re-work when a field termination fails and has to be redone

Who It Is For

  • FTTH drop installation crews
  • Broadband service call technicians
  • Building and MDU cabling contractors
  • Maintenance crews doing emergency restoration
  • Enterprise IT teams making occasional fiber terminations

Where It Is Used

  • Terminating a subscriber drop at the premises
  • Restoring a broken patch cord in a live cabinet
  • MDU riser terminations where a splicer cannot be set up
  • Test and temporary connections during commissioning
  • Enterprise fiber repairs by non-specialist staff
Core Advantages

What You Get From Our Field Assembly/Fast Connector

Advantages

  • No fusion splicer, no power and no splice protection sleeve needed
  • Termination in minutes rather than a splicing setup cycle
  • Re-usable versions let a failed termination be corrected on the spot
  • Visual confirmation of fiber insertion on designs that provide it
  • Consistent factory-polished end face inside every connector

Technical Features

  • Factory-polished fiber stub inside the connector
  • Mechanical splice with index-matching gel
  • Hand-tool assembly with no power required
  • Designs for 250 µm, 900 µm and drop cable
  • SC and FC bodies in UPC and APC polish

Materials

  • Zirconia ceramic ferrule with pre-polished stub
  • Index-matching gel
  • Mechanical splice element
  • Thermoplastic housing and boot

Customization Options

  • SC or FC body
  • UPC or APC polish
  • Fiber acceptance for 250 µm, 900 µm or drop cable
  • Kitted with cleaver and cleaning consumables
  • Private-label packaging for rollout programs

Manufacturing Process

  • Stub fiber termination and polish in the factory
  • End-face inspection of every stub
  • Mechanical splice element assembly
  • Gel dosing and sealing
  • Function sampling and packing

Quality Control

  • Stub end-face inspection before assembly
  • Trial field termination and loss measurement per lot
  • Mechanical splice retention force sampling
  • Gel presence and sealing verified
  • Packing count verified before dispatch
Use Guide

Specifying and Handling Field Assembly/Fast Connector

Before You Order

  • Use a precision cleaver; cleave angle is the main cause of high loss here
  • Clean the fiber with a lint-free wipe before insertion
  • Insert until the fiber visibly bows slightly, then lock the mechanism

On Site

  • Verify with a visual fault locator or power meter before closing up
  • On reusable versions, re-cleave rather than reusing a damaged fiber end
  • Record which terminations were mechanical rather than fusion spliced
FAQ

Field Assembly/Fast Connector Questions

How does a fast connector compare with a fusion splice?

A fusion splice normally gives lower and more predictable loss, and it is what you want on backbone and distribution work. A fast connector trades a little loss for speed and for not needing a splicer, which is often the right trade on a subscriber drop.

Can a fast connector be reused if the termination fails?

Reusable versions allow the mechanism to be released so the fiber can be re-cleaved and re-inserted. Single-use versions cannot. Confirm which type you are ordering if field re-work matters to you.

What fiber types can be terminated?

Versions are available for 250 µm coated fiber, 900 µm tight-buffered fiber and flat drop cable. Tell us what your crews actually carry and we will match the part.

Do I need special tools?

A precision cleaver and the matching hand tool. No power, no fusion splicer and no heat-shrink oven. Cleaver quality has a direct effect on the loss you achieve.

Are APC versions available for PON drops?

Yes. APC fast connectors are supplied for PON and RF-over-glass paths where back reflection matters, and they are color coded green as usual.

Get Pricing On Field Assembly/Fast Connector

Email the model and quantity and we will reply with pricing, lead time and a datasheet for any item in the field assembly/fast connector range.