Carbon Fiber Structural Parts Built to Your Drawing
CarbonWizer lays up, cures and machines carbon fiber and glass fiber composite parts for automotive, UAV, robotics, medical and IT hardware programmes - from a single verification prototype through to repeat production runs.
Composite Parts That Replace Metal Without Losing the Structure
CarbonWizer specialises in custom carbon fiber and glass fiber composite parts manufacturing, CNC machining, metal parts fabrication, rapid plastic prototyping and small volume production, and sheet metal stamping. The carbon fiber department was set up specifically to answer a growing customer demand for composite components, and it covers everything from prototyping through to volume production.
Custom Composite Parts
Structural and cosmetic parts moulded to your drawing, through nine composite processing routes.
Stock Plate and Tube
3K twill plates from 0.5 mm to 5.0 mm and roll wrapped tubes from 5.0 mm to 242.0 mm, machined to print.
Prototypes in Any Material
Full sets of carbon fiber, metal and plastic prototypes so an assembly balances its own properties.
CNC and Metal Fabrication
Plate and tube machining, metal parts fabrication and sheet metal stamping in the same facility.
Four Product Families Built on the Same Composite Capability
Carbon fiber bike and scooter, drone, auto and medical accessories, and industrial and consumer electronics components are the four main product groups. Everything below is produced to the customer's own drawing or from a stock part number.
Custom Carbon Fiber Products
Structural and cosmetic composite parts moulded to your geometry, from a single prototype through to repeat production.
Explore the range
Prototypes
Carbon fiber, metal and plastic prototypes that let you test structure, fit and appearance before a mould is cut.
Explore the rangeStock Carbon Fiber Products
Standard plates, tubes and finished carbon fiber items that ship without tooling, cut or machined to your size.
Explore the range
Carbon Fiber Watch Accessories
Watch cases, bezels and rings in carbon fiber and glass fiber composite, finish machined on CNC.
Explore the rangeThe Complete CarbonWizer Catalogue
Twelve products, each with its own specification table, manufacturing route and application notes. Stock items carry part numbers; custom items are quoted against your drawing.
Carbon Fiber Sheet
Stock carbon fiber plates fabricated from multiple layers of high strength prepreg under high pressure moulding, in ten thicknesses from 0.5 mm to 5.0 mm at 500 x 400 mm.
View details
Carbon Fiber Tube
High strength carbon fiber tubing fabricated with unidirectional prepreg and wrapped in 3K plain or twill fabric, in fifteen stock part numbers from 5.0 mm to 242.0 mm nominal inside diameter.
View details
Carbon Fiber Drone Parts
Frames, arms, plates and propellers in carbon fiber composite, which cut roughly 40 per cent of the weight against traditional materials and directly extend flight duration.
View details
Carbon Fiber Structural Arm
A full carbon fiber arm made as a verification sample, carrying the strength and stiffness of a production composite part so the structure can be tested before a mould is cut.
View details
Carbon Fiber Rearview Mirror Case
Replacement mirror caps in real carbon fiber, moulded to the original mounting geometry so they clip back onto the car, from a minimum order of ten pieces.
View details
Carbon Fiber Steering Wheel Parts
Carbon fiber steering wheel rims and trim parts at a nominal 380 mm diameter, adjusted to the specific vehicle model, available from a single piece.
View details
Carbon Fiber Gasket
A real carbon fiber gasket produced to a dimensional tolerance of plus or minus 0.01 mm, so it can form part of a small high-precision assembly rather than a loose fit-check.
View detailsCarbon Fiber Watch Case
A 42 mm watch case in carbon fiber and glass fiber composite, finish machined on CNC so the bezel seat and case back threads stay dimensionally correct.
View details
Carbon Fiber Phone Case
Carbon fiber and forged carbon phone cases with a minimum thickness of 0.6 mm and a weight of 7.0 to 12.0 g, produced for iPhone 7 through iPhone XS Max.
View details
Carbon Fiber Gift Items
Wallets, money clips, card holders, pens and other consumer items in 3K carbon fiber, with specialised coating material where touch feel matters.
View details
Carbon Fiber Suitcase
A 20 inch carbon fiber suitcase at 540 x 360 x 220 mm, weighing 3.5 kg with a 32 L capacity, built on a composite framework for strength and finished in carbon fiber.
View details
Aluminum Alloy Engine Housing
A CNC machined aluminium alloy engine housing prototype at 320 x 195 x 180 mm, cut from solid so the casting design can be tested before a tool is ordered.
View detailsSix Sectors Where Weight and Stiffness Decide the Specification
CarbonWizer serves automotive, UAV, robotics, medical and IT hardware sectors, and supplies multiple markets including aerospace, defence, science, research, energy, marine, medical devices, sporting goods, consumer goods and industrial applications.
Automotive
Carbon fiber material is widely used in auto parts and the refitted vehicle trade, where it makes external decoration parts that are light and strong and carry a material texture nothing printed can reproduce.
About 40 per cent lighter airframesUAV and Drone
Carbon fiber parts reduce airframe weight by about 40 per cent against traditional materials, which largely increases the duration of flight while high strength keeps the platform stiff and stable.
Moving mass and cycle timeRobotics and Automation
A variety of high strength structural parts are made from carbon fiber composite combined with traditional metal materials. In automation the argument is cycle time: less moving mass means faster acceleration and less residual vibration.
Imaging and mobility equipmentMedical Equipment
Medical devices are one of the markets CarbonWizer serves. Composite parts appear in wheelchair components, stretchers, medical machine arches and X-ray tablet supports, where light weight and radiolucency both matter.
Hardware enclosures and accessoriesIT and Consumer Electronics
Carbon fiber composite is applied widely as consumer electronics decoration, and more and more parts are now made from it because the 3K texture appearance reads as engineering rather than moulding.
Bicycles, scooters and sports goodsSports and Leisure Equipment
Carbon fiber bike and scooter products are one of the four main product groups CarbonWizer builds, alongside drone, auto and medical accessories, and industrial and consumer electronics components.
The Four Places a Composite Programme Usually Goes Wrong
Most of the cost overruns in a composite part are decided long before the part is made. These are the four decision points where CarbonWizer does the work.
Tooling Committed Too Early
Cutting a mould before the structure is proven turns every geometry change into a tooling change. A full carbon fiber sample verifies strength, rigidity and precision without opening the mould.
The Wrong Process for the Part
Nine composite routes exist for a reason. Choosing between compression moulding, autoclave, roll wrapping and infusion before design freeze is what keeps cost and weight under control.
Plate Bought on Thickness Alone
Two plates of the same thickness can behave completely differently. A stated 2 x 2 twill skin over a 0/90 balanced unidirectional core removes that surprise.
Parts That Do Not Fit Together
Carbon, metal and plastic parts sourced separately arrive to different interpretations of the drawing. Full prototype sets are made and trial fitted together.
One Facility From Design Analysis Through to Spray Finishing
CarbonWizer (SZ) New Material Technology was founded in 2014, uniting Shenzhen CarbonWiz to establish a large scale production base for carbon fiber and high performance composite material products in Dongguan city, Guangdong Province. The team has more than 15 years of experience producing carbon fiber and fiberglass composite products.
Design, solution analysis, research and development, model making, mould design and making, and spray finishing are combined in one in-house service - which is what keeps a programme from being split across four suppliers who each interpret the drawing differently.
- Founded in 2014, with more than 15 years of composite manufacturing experience
- Nine composite processing routes, from compression moulding to pultrusion
- Five reinforcement materials: carbon fiber, Kevlar, PET fiber, fiberglass and hemp
- Dimensional tolerance of plus or minus 0.01 mm on assembly-grade parts
- Samples despatched within one week; normal orders in 15 to 25 days
- Business relationships with customers in Japan, America, Europe and Korea
Lay-Up Cure Machining and Finishing Under One Roof
Carbon fiber processing technology at CarbonWizer covers compression moulding, autoclave, roll wrapping and vacuum infusion among others, which can satisfy almost any requirement for carbon fiber component manufacturing.
Five Services Covering the Whole Route From Drawing to Despatch
Each service maps onto a stage of the buying process, from choosing a material through to deciding how the finished parts are shipped.
Custom Composite Part Manufacturing
Custom carbon fiber and glass fiber composite parts manufactured from your drawing, from prototyping through to volume production, using the moulding route the part actually needs.
See the process
Rapid Prototyping and Small Volume Production
Full sets of prototypes in carbon fiber, plastic and metal, so the properties of a complete assembly can be balanced before any production tool is cut.
See the processCNC Machining and Finishing
CNC machining of carbon fiber plate and tube to print, alongside metal parts fabrication, so a stock material can become a finished part without a mould.
See the process
Material and Process Selection
Choosing between nine composite processing routes and five reinforcement materials is the decision that sets a part's cost, weight and appearance before anything is made.
See the processExport Packing and Logistics
Sample orders shipped within one week and normal orders in 15 to 25 days, with the shipping route matched to the quantity rather than applied by default.
See the processSuccess Cases Developed by the CarbonWizer Team
A lot of carbon fiber cases have been successfully developed by the CarbonWizer team, across automotive, UAV, bicycle, medical, industrial and seating projects.
Carbon Fiber Car Parts Programme
Carbon fiber car parts is one of the success case areas developed by the CarbonWizer team, covering mirror caps, steering wheel parts, hoods, spoilers and grille sections.
Read the case
Carbon Fiber Drone Parts Programme
Carbon fiber drone parts is one of the success case areas developed by the CarbonWizer team, spanning six-rotor and four-rotor airframes, aerial and police drone platforms.
Read the case
Carbon Fiber Bicycle Programme
Carbon fiber bike is one of the success case areas developed by the CarbonWizer team, covering aerodynamic road bicycle frames and components.
Read the case
Medical Equipment Accessories
Medical equipment is one of the success case areas developed by the CarbonWizer team, covering wheelchair aprons and pedals, stretchers, medical machine arches and X-ray tablet components.
Read the case
Industrial and Electronics Parts
Industrial and electronics parts is one of the success case areas developed by the CarbonWizer team, covering wallets and key cases, signal transceivers, watch dials, motorcycle tail boxes, phone cases, headset caps, laptop cases and equipment containers.
Read the case
Carbon Fiber Chair Project
A carbon fiber chair project listed among the success cases developed by the CarbonWizer team, producing composite seating frames and shells.
Read the caseGuides Written for Engineers Specifying Composite Parts
Material selection, plate thickness, weave and finish, machining and airframe weight budgets - the questions that come up before a purchase order does.
Why Verify a Composite Part Before You Cut the Mould
Tooling is the irreversible step in a composite programme. A full carbon fiber sample lets you test strength, rigidity and precision while changes still cost machining time instead of tooling money.
Read the guide
Carbon Fiber or Aluminium for a Structural Part
Aluminium is predictable, machinable and cheap to buy. Carbon fiber is lighter and stiffer per gram and lets you place fibre where the load is. Which wins depends on three questions.
Read the guideHow to Choose Carbon Fiber Plate Thickness
Stock plate runs from 0.5 mm to 5.0 mm in 0.5 mm steps. Choosing between them is a stiffness calculation, not a strength one - and the lay-up matters as much as the number.
Read the guide
Carbon Fiber Tube or Plate for a Structural Member
Tube is far more efficient in bending and torsion. Plate is easier to attach to and cheaper to machine. The choice usually comes down to how the member is loaded and how it connects.
Read the guideQuestions Buyers Ask First
How long does it take for an order to ship after payment is confirmed?
A sample order is usually shipped out within one week. A normal order takes 15 to 25 days.
How will you deliver my order?
For small quantities, international express and air freight are preferred because they are fast and reliable - DHL, UPS, FedEx, TNT, EMS and ARAMEX among others. For large quantities, sea shipping is preferred to save cost. The best shipping solution is suggested for each request, and you can also decide which shipping agent to use.
What is your return policy?
If a product does not meet the agreed specification it is accepted back and remade at no extra charge, until it meets the agreement. If a product is broken during shipping or damaged for a non-artificial reason it is replaced without extra charge. To process a return, photographs or video of the shipping box and the damaged product must be provided.
What should I do if there is a problem with my order?
Contact the sales team by email with the order reference and photographs of the issue. Products that do not meet the agreement are remade without extra charge under the quality control system.
Send Us the Drawing and We Will Quote the Part
Email the 2D drawing or 3D model with the load case, quantity and finish, and the engineering team will come back with a route, a price and a lead time.