Sanitary Valves And Fittings
Clamp Reducer
Concentric clamp reducers SK-RD003 and SK-RD004.
View specifications →Sanitary Valves And Fittings
Welded Reducer
Weld end reducers for permanent runs, with a smooth internal taper that leaves nothing for product to collect on.
Overview
What This Pump Does
Sanitary welded reducers in SS304 or SS316L, models SK-RD001 and SK-RD002, for size transitions inside the DN15 to DN200 range.
Supplied to DIN, SMS, 3A, ISO and IDF standards with mirror polish to Ra below 0.5 um or matt polish, for dairy, beer, food, beverage, pharmacy and biotechnology service.
| Standard | DIN, SMS, 3A, ISO, IDF |
|---|---|
| Connection Type | Weld, Clamp, Thread |
| Polish | Mirror Polish Ra<0.5um or Matt Polish |
| Application | Dairy, beer, food, beverage, pharmacy, biotechnology, etc |
Key Benefits
A Clean Transition In A Fixed Line
No Gasket In The Joint
A welded transition removes a consumable from a section that will not be opened.
Smooth Taper
Factory formed taper keeps flow even and the bore cleanable.
Matched To The Tube
Wall thickness matched so there is no step at the weld.
Same Standards As The Line
DIN, SMS, 3A, ISO and IDF with the finish specified.
Application Scenarios
Where It Is Installed
Header Size Changes
Stepping a distribution header down as branches are taken off.
Equipment Connections
Permanent transitions into a fixed piece of equipment.
Long Runs
Reducing pipe size along a long run where the fitting will never be opened.
Who It Is For
- Pipework contractors
- Plants with fixed process layouts
- Dairy and beverage producers
- Pharmaceutical installers
Problems It Solves
Too many removable joints
Welding fixed transitions reduces the number of gaskets to maintain.
Bore steps at transitions
A matched wall thickness and factory taper keep the internal surface continuous.
Improvised adapters
A correctly sized reducer removes the temptation to bodge a transition on site.
Technical Features
How It Is Built
- Models SK-RD001 and SK-RD002
- SS304 or SS316L material
- Sizes across DN15 to DN200
- Standards DIN, SMS, 3A, ISO and IDF
- Mirror polish Ra below 0.5 um or matt polish
- Weld end construction
Specifications
Technical Data
Published fitting data. Give both connection sizes, the wall thickness and the standard when ordering.
| Standard | DIN, SMS, 3A, ISO, IDF |
|---|---|
| Connection Type | Weld, Clamp, Thread |
| Polish | Mirror Polish Ra<0.5um or Matt Polish |
| Application | Dairy, beer, food, beverage, pharmacy, biotechnology, etc |
Materials And Process
What Goes Into Every Unit
Materials
- SS304 or SS316L
- Polished internal surfaces
Manufacturing And Assembly
- Tube forming and taper shaping
- End preparation for welding
- Polishing
- Dimensional check and packing
Quality Control
- Dimensional check against the standard
- Surface finish verified
- Documentation with the order
Customization Options
- Size combination
- Wall thickness to match the tube
- Material grade
- Mirror or matt polish
Compared With Other Options
| Clamp reducer | A clamp reducer can be removed and changed. This one is welded into a fixed run. |
|---|---|
| Industrial butt weld reducer | Industrial reducers follow piping standards and are not polished for hygienic duty. |
Use Guide
Welding In A Reducer
Match Wall Thickness
The reducer and the tube must share wall thickness so the bore does not step.
Purge The Joint
Back purge to protect the internal surface during welding.
Consider Drainage
On horizontal runs, think about which orientation lets the line drain.
Passivate After Welding
Restore corrosion resistance after any welding or grinding work.
Answers
Welded Reducer FAQ
Which models are available?
SK-RD001 and SK-RD002 in the welded reducer range.
What sizes?
Transitions within DN15 to DN200. Give both ends with your enquiry.
What finish?
Mirror polish with Ra below 0.5 um, or matt polish.
Do you supply clamp end reducers too?
Yes, SK-RD003 and SK-RD004 are the clamp end versions.
Which standards?
DIN, SMS, 3A, ISO and IDF.
Related Equipment
Related Equipment From The Same Line
Related fittings from the welded and clamp ranges.
Sanitary Valves And Fittings
Welded Tee
Weld end sanitary tees SK-TE002 SK-TE004 and SK-TE006.
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Sanitary Valves And Fittings
Sanitary Stainless Steel Elbow
Weld end sanitary elbows SK-EB001 SK-EB002 and SK-EB005.
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Sanitary Valves And Fittings
Tri-Clamp
Clamps SK-CL001 to SK-CL003 with gaskets to match the line.
View specifications →Keep Reading
Industries Guides And Solutions
Need Welded Reducer Sized For Your Duty Point
Send both sizes, the wall thickness and the standard and we will quote the fittings for the run.