Wire Rope Clips
Wire Rope Clip DIN1142 Malleable Steel Glavanized
A DIN 1142-compliant wire rope clip made from malleable iron body with a stamped round steel U bolt, zinc plated for corrosion resistance. Used in static rope terminations for power lines, communication cables, and band fastening. Available in sizes from 3mm to 40mm wire rope diameter, with dimensions and weights provided per standard. The clip secures the rope end by clamping the U bolt over the standing part with saddle plates and bolts.
- Size
- from 3mm to 40mm Processing: Malleable Cast Body, Steel U Bolt
- Material
- Malleable Iron
- Finish
- Zinc Plated Package: Cartons then pack on pallets
- Catalogue Family
- Wire Rope Clips
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Wire Rope Clip Manufacturer China Gives You
- Malleable iron body provides good impact resistance and ductility for static load applications
- Zinc plated finish resists rust and corrosion in outdoor and humid environments
- Standard DIN 1142 dimensions ensure compatibility with industry-recognized wire rope termination practices
- U bolt stamped from round steel offers consistent strength and form stability
- Saddles and bolted clamping system allows secure, repeatable rope end termination
- Compact design fits in tight spaces where space is limited on towers, poles, or structural frames
- Available in sizes from 3mm to 40mm wire rope diameter to cover common rigging and fastening needs
Application Scenarios
Where Wire Rope Clip Manufacturer China Is Used
- Securing the end of a guy wire on a telecommunications tower or power line pole
- Tying down cable bundles or conduit runs on industrial structures and outdoor equipment
- Fastening steel bands around pipes, ducts, or large-diameter components during transport
- Temporary anchoring of cables in construction site rigging where dynamic loads are not expected
- Mounting and tensioning of overhead lines in rural or remote electrical distribution systems
Who It Is For
Buyers This Product Is Built For
- Electrical utility contractors installing or maintaining power and communication lines
- Industrial maintenance teams securing cables and bands on plant equipment
- Construction firms managing cable routing and temporary rigging on site
- Rigging suppliers sourcing standardized wire rope clips for general-purpose applications
- Logistics and transport companies securing cargo straps or cable bundles on trailers
Problems It Solves
Problems This Product Removes
- Inconsistent rope end termination due to non-standard or poorly made clips
- Corrosion damage on uncoated metal clips in outdoor or coastal environments
- Mismatched dimensions between clips and wire rope diameter leading to unsafe connections
- Lack of traceability or standardization in wire rope termination hardware across multiple suppliers
- Need for a single, reliable clip type that meets DIN 1142 for compliance in regulated installations
- Buying wire rope clips from multiple sources with no uniform size or finish standard
Technical Features
Technical Features
- Malleable iron body cast to DIN 1142 standard with U-shaped profile
- Round steel U bolt stamped and formed for consistent geometry
- Two saddle plates with bolt and nut system to clamp the rope end
- Zinc plated finish for corrosion resistance in outdoor and wet environments
- Dimensions provided per DIN 1142 for each size from 3mm to 40mm wire rope
- Working load limit based on standard DIN 1142 recommendations
- Stamped size and standard reference on the body for traceability
Specifications
Wire Rope Clip Manufacturer China Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Standard | DIN 1142 |
|---|---|
| Material | Malleable iron body, round steel U bolt |
| Finish | Zinc plated |
| Size Range | 3mm to 40mm wire rope diameter |
| Weight per 100 pcs | 2.08 kg to 268 kg depending on size |
| Dimensions | A, B, C, D, E, F, G provided in mm per size |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Malleable iron body cast to DIN 1142 for ductility and impact resistance
- Round steel U bolt stamped for consistent strength and form
- Zinc plating applied to the entire assembly to resist rust and weathering
- Bolts and nuts made from carbon steel with zinc coating for matching corrosion protection
Manufacturing Process
How This Product Is Made
1Moulding of malleable iron body using sand casting
2Stamping of round steel U bolt to required shape and size
3Assembly of U bolt, saddles, and nuts
4Zinc plating of all metal components
5Dimensional inspection against DIN 1142 specifications
6Packing in cartons and palletizing for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against published DIN 1142 size table
- Visual inspection for casting defects, plating uniformity, and bolt integrity
- Proof load test on representative batches to verify clamping strength
- Material Test Certificate to EN 10204 3.1 issued with order on request
- Third-party inspection accepted at warehouse before shipment
Customisation
Customisation Options
- Custom tonnage stamping on the body if required
- Private label and OEM marking available
- Alternative finishes including powder coating or electrophoretic black on request
- Custom packing configurations for carton count and pallet layout
- Size range from 3mm to 40mm wire rope diameter with full dimension table
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Drop forged steel wire rope clip | Malleable iron is less strong under dynamic load but sufficient for static applications and lower cost |
| Stainless steel wire rope clip | Zinc plated malleable iron offers lower cost and adequate corrosion resistance for non-severe environments |
| US malleable wire rope clip | DIN 1142 has tighter dimensional control and is used in European and international standards |
| Galvanized steel U-bolt clip | Malleable iron body has better ductility than cast steel, reducing fracture risk under impact |
Use Guide
How To Use And Inspect Wire Rope Clip Manufacturer China
- Install the clip with the saddle on the live (standing) end of the rope, not the free end
- Use at least three clips per termination, spaced according to DIN 1142 recommendations
- Tighten bolts evenly and fully to ensure uniform clamping pressure
- Inspect the clip and rope end after initial load application and after any dynamic use
- Replace the clip if the body shows cracks, the U bolt is deformed, or the plating is damaged
- Do not reuse clips after a load failure or if the rope has been pulled out
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Answers
Wire Rope Clip Manufacturer China FAQ
What standard does this wire rope clip follow?
It complies with DIN 1142 for malleable iron wire rope clips, with dimensions and performance matching the standard.
Can I use this clip on a dynamic load application?
No. This clip is designed for static applications only. Use drop forged or alloy steel clips for dynamic or lifting loads.
What is the size range of the wire rope this clip fits?
Available from 3mm to 40mm wire rope diameter. Refer to the dimension table for exact fit per size.
Is the zinc plating sufficient for outdoor use?
Yes. The zinc plating provides corrosion resistance suitable for outdoor and humid environments, but not for prolonged immersion or chemical exposure.
Can you provide Material Test Certificates?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with the order on request.
Can I get custom packaging or labeling?
Yes. Custom carton and pallet configurations, private label, and OEM marking are available.
How many clips do I need per rope end?
Use a minimum of three clips per termination, spaced according to DIN 1142 guidelines for safe load transfer.
Need A Quote On Wire Rope Clip Manufacturer China
Send the sizes, the finish and the quantity on WhatsApp or by email. You get a priced reply within 24 hours and a straight answer on stock.
We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.