Wire Rope Clips
Wire Rope Clips Type A Malleable Steel
Malleable iron wire rope clips Type A are cost-effective fittings used to terminate or join wire ropes in rigging, construction, marine, and industrial applications. They feature a U-bolt, saddle, and two nuts to clamp the rope securely. Sizes range from 6mm to 50mm, with zinc-plated finish and standard 4:1 design factor. Installed in shop or field, they provide reliable performance when properly torqued and maintained.
- Size
- from 6 to 50mm Processing: Malleable Cast Body, Steel U Bolt
- Material
- Malleable Iron
- Finish
- Zinc Plated Package: Cartons then pack on pallets
- Catalogue Family
- Wire Rope Clips
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Wire Rope Clips Type a Malleable Steel Gives You
- Low-cost solution for wire rope termination and loop formation in rigging and industrial setups
- Simple installation with hand tools in shop or field without special equipment
- Zinc-plated finish resists corrosion in outdoor and marine environments
- Standard 4:1 design factor ensures minimum breaking load is four times the safe working load
- Malleable iron body provides good impact resistance and ductility under dynamic load
- Saddle placed on the live end of the rope to prevent rope slippage and failure
- Compatible with wire ropes from 6mm to 50mm diameter across standard sizes
Application Scenarios
Where Wire Rope Clips Type a Malleable Steel Is Used
- Terminating wire rope ends on crane hoist lines or winch cables in construction sites
- Creating loops in wire rope for lifting slings or anchor points on offshore platforms
- Securing wire rope on trailer tie-downs and truck-mounted lifting gear
- Joining wire rope sections in temporary rigging setups for industrial maintenance
- Marine applications such as mooring lines and deck fittings where corrosion resistance matters
- Field repairs on wire rope connections where access to welding or splicing tools is limited
Who It Is For
Buyers This Product Is Built For
- Rigging contractors needing affordable, field-installable rope terminations
- Construction site supervisors specifying wire rope fittings for crane and hoist systems
- Marine and offshore engineers using wire rope in mooring and anchoring systems
- Industrial maintenance teams replacing worn rope ends without splicing
- Truck and trailer fleet operators securing cargo with wire rope tie-downs
- Distributors stocking cost-effective rigging hardware for general industrial use
Problems It Solves
Problems This Product Removes
- High cost of welded or swaged rope terminations requiring special tools and skilled labor
- Need for on-site splicing or welding in remote or field locations with limited access
- Corrosion damage to uncoated steel clips in marine or outdoor environments
- Rope slippage due to improper saddle placement or loose clamps during dynamic loads
- Lack of traceability and safety margin in low-cost clips without a design factor
- Buying rope clips and wire rope from separate suppliers with no coordinated order
Technical Features
Technical Features
- Malleable iron body with cast construction for impact resistance
- Steel U-bolt with threaded ends for clamping force
- Saddle plate positioned on the live end of the rope to prevent slippage
- Two nuts threaded onto the U-bolt to secure the assembly
- Standard 4:1 design factor with minimum breaking load four times the safe working load
- Zinc-plated finish for corrosion resistance in humid or marine environments
- Size range from 6mm to 50mm wire rope diameter with published dimensions
- Working load limit stamped on the body for traceability and field use
Specifications
Wire Rope Clips Type a Malleable Steel Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Capacity Range | 6mm to 50mm wire rope diameter |
|---|---|
| Material | Malleable iron body, steel U-bolt |
| Design Factor | 4:1 minimum breaking load to safe working load |
| Surface Finish | Zinc plated |
| 6mm Dimensions | A 12 B 17 C 14 D 5 E 14 F 23 G 24.8 mm |
| 10mm Dimensions | A 19 B 28 C 20 D 8 E 21 F 38 G 37.95 mm |
| 20mm Dimensions | A 36 B 47 C 36 D 14 E 38 F 62 G 71.73 mm |
| 32mm Dimensions | A 55 B 67 C 51 D 22 E 61 F 93 G 110.4 mm |
| 50mm Dimensions | A 80 B 95 C 80 D 30 E 95 F 135 G 156 mm |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Malleable iron body cast for ductility and impact resistance
- Steel U-bolt for high tensile strength and clamping force
- Zinc-plated surface on the body and bolt to resist rust and corrosion
- Stainless steel nuts or washers available on request for saltwater service
Manufacturing Process
How This Product Is Made
1Molding of malleable iron body in sand or die casting
2Heat treatment to achieve malleable iron properties
3Machining of U-bolt and saddle surfaces
4Assembly of U-bolt, saddle, and nuts
5Zinc plating of all metal parts
6Proof load testing on production batches
7Stamping of working load limit and size on the body
8Packing in cartons and palletizing for export
Quality Control
Quality Control On Every Batch
- Proof load test on production batches before release
- Dimensional tolerance check against published size table
- Breaking strength validation to confirm 4:1 design factor
- Visual inspection for casting defects and plating quality
- Material Test Certificate to EN 10204 3.1 issued with the order on request
- Third-party inspection accepted at the China warehouse before shipment
Customisation
Customisation Options
- Custom tonnage stamping on the body for traceability
- Private label and OEM marking available
- Finish options: zinc plated, powder coated, or electrophoretic black
- Custom sizes and assemblies built to a supplied drawing
- Carton and pallet packing configured to match warehouse or retail requirements
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Swaged fittings | Lower cost and field-installable but less permanent than swaged terminations; swaged wins on fatigue life and load capacity |
| Welded fittings | No need for welding equipment or skilled labor; welded fittings offer higher strength but require more setup and safety controls |
| Screw pin shackles | Simpler to install and less prone to pin loss; screw pin shackles allow adjustment but are more complex and heavier |
| Cable grips | Higher load capacity and better for repeated loading; cable grips are more expensive and require precise installation torque |
Use Guide
How To Use And Inspect Wire Rope Clips Type a Malleable Steel
- Always place the saddle on the live end of the rope to prevent slippage
- Tighten nuts alternately to ensure even clamping force across the U-bolt
- Torque nuts to the manufacturer’s recommended specification to avoid under- or over-tightening
- Inspect clips regularly for signs of wear, corrosion, or loose nuts, especially after dynamic use
- Replace clips if the body shows deformation, the U-bolt is stretched, or the marking is unreadable
- Use at least three clips per termination, spaced according to the wire rope diameter and standard spacing rules
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Answers
Wire Rope Clips Type a Malleable Steel FAQ
What is the design factor for these clips?
A standard 4:1 design factor is used, meaning the minimum breaking load is four times the safe working load.
Can I use these clips on synthetic rope?
No. These clips are designed for steel wire rope only. Synthetic ropes require different termination methods to avoid damage.
Are the clips zinc plated?
Yes. All clips are zinc plated for corrosion resistance. Custom finishes like powder coating or electrophoretic black are available.
What is the minimum number of clips needed?
At least three clips are required per termination, spaced according to the wire rope diameter and standard spacing guidelines.
Can you supply Material Test Certificates?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied on request with each order.
Can I get custom stamping or branding?
Yes. Custom tonnage stamping, private label marking, and OEM packaging are standard options.
How are they packed for export?
Cartons on pallets as standard. We can configure carton count and pallet pattern to suit your warehouse or retail pack. Free two-month storage in Qingdao is available for shipment consolidation.
Need A Quote On Wire Rope Clips Type a Malleable Steel
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