Wire Rope Clips
DIN1142 Malleable Steel Rope Clamp
A malleable iron body wire rope clamp with a stamped round steel U bolt, designed for static rope termination in power, communications, and band fastening applications. The clamp secures the rope end by clamping the U-bolt against the main rope, with saddle plates holding the tail. Sizes range from 3mm to 40mm wire rope diameter, with zinc-plated finish and standard 100-piece carton packing.
- Size
- from 3mm to 40mm Processing: Malleable Cast Body, Steel U Bolt
- Material
- Malleable Iron
- Finish
- Zinc Plated Package: Cartons then pack on pallets
- Catalogue Family
- Wire Rope Clips
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What DIN1142 Malleable Steel Rope Clamp Gives You
- Malleable iron body provides good impact resistance and casting integrity for static load applications
- Stamped round steel U bolt ensures consistent strength and alignment with the body
- Zinc-plated finish resists corrosion in outdoor and industrial environments
- Saddles on both sides of the U-bolt prevent rope slippage and maintain alignment
- Standardized DIN1142 dimensions ensure compatibility with common wire rope sizes
- 100-piece carton packing reduces handling and shipping costs for bulk orders
- No need for welding or permanent fittings—ideal for temporary or field adjustments
Application Scenarios
Where DIN1142 Malleable Steel Rope Clamp Is Used
- Securing wire rope ends in overhead power line installations where vibration and weather exposure are present
- Fastening communication cable bundles on utility poles and towers using a reliable, non-permanent clamp
- Tightening banding on industrial conveyors, tensioners, or pulley systems with minimal tooling
- Temporary rigging setups in construction where rope ends must be secured without permanent hardware
- Maintenance and repair work on offshore platforms or marine structures using corrosion-resistant clamps
Who It Is For
Buyers This Product Is Built For
- Electrical utility contractors installing and maintaining overhead power lines
- Telecommunications companies securing cable bundles on poles and towers
- Industrial maintenance teams managing conveyor systems and tensioning mechanisms
- Construction firms requiring temporary rope terminations on site
- Rigging distributors carrying a range of wire rope accessories for field use
Problems It Solves
Problems This Product Removes
- Wire rope ends fraying or slipping at termination points without a secure clamp
- Need for welding or permanent fittings when a temporary or adjustable solution is required
- Lack of corrosion resistance in standard steel clamps used in outdoor or humid environments
- Inconsistent clamp fit due to non-standardized body shapes or bolt sizes
- Multiple small orders from different suppliers for wire rope clips and fasteners
- Difficulty in sourcing clamps with standardized DIN1142 dimensions for compliance
Technical Features
Technical Features
- Malleable iron body cast to DIN1142 standard with U-shaped profile
- Round steel U bolt stamped to match body dimensions
- Two saddle plates on either side of the U-bolt to secure the rope tail
- Hex nut and bolt assembly to clamp the saddle and U-bolt together
- Zinc-plated finish for corrosion resistance in outdoor and industrial use
- Standardized dimensions across sizes from 3mm to 40mm wire rope diameter
- Working load limit based on DIN1142 recommendations for static applications
Specifications
DIN1142 Malleable Steel Rope Clamp Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Material | Malleable iron body, stamped round steel U bolt |
|---|---|
| Finish | Zinc plated |
| Size Range | 3mm to 40mm wire rope diameter |
| Dimensions | A, B, C, D, E, F, G in mm per size table |
| Weight per 100pcs | 2.08 kg to 268 kg depending on size |
| Packaging | Cartons of 100 pieces, packed on pallets |
| Standards | DIN1142 |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Malleable iron body cast to DIN1142 specifications for dimensional stability and impact resistance
- Round steel U bolt stamped for consistent strength and alignment
- Zinc-plated surface layer to resist rust and corrosion in humid or outdoor conditions
- Hex nut and bolt made from carbon steel with zinc plating for durability
Manufacturing Process
How This Product Is Made
1Molding of malleable iron body in sand or die casting process
2Stamping of round steel U bolt to required dimensions
3Assembly of U bolt and saddles into the body
4Tightening of nuts and bolts to secure the assembly
5Zinc plating of all metal components for corrosion protection
6Inspection of dimensions and surface finish before packing
7Packing in cartons of 100 pieces, then palletized for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against DIN1142 size table
- Visual inspection for casting defects, cracks, or plating flaws
- Proof load test on a sample batch to confirm clamping integrity
- Material Test Certificate to EN 10204 3.1 supplied with orders on request
- Third-party inspection accepted at the Qingdao warehouse before shipment
Customisation
Customisation Options
- Custom tonnage stamping on the body for traceability
- Private label and OEM marking available
- Custom surface finish including zinc plating, powder coating, or electrophoretic black
- Custom packing configuration for carton count and pallet pattern
- Custom sizes and assemblies built to a supplied drawing
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Drop forged steel rope clamp | Malleable iron is lighter and less expensive but has lower tensile strength; suitable for static use, not dynamic lifting |
| Welded steel clamp | Malleable iron clamp avoids welding distortion and is easier to install; welded clamps may have heat-affected zones |
| Stainless steel rope clamp | Zinc-plated malleable iron offers lower cost and good corrosion resistance; stainless steel is better for extreme environments |
| Screw pin clamp | DIN1142 uses bolt and nut for consistent clamping force; screw pin clamps can loosen under vibration |
Use Guide
How To Use And Inspect DIN1142 Malleable Steel Rope Clamp
- Match the clamp size to the wire rope diameter using the DIN1142 table
- Install the U-bolt on the live end of the rope, with the saddle on the dead end
- Tighten the nuts evenly to avoid misalignment and rope deformation
- Check the clamp is fully seated and the saddle is not bent or cracked
- Do not reuse clamps that have been subjected to load or show deformation
- Inspect all clamps before each use, especially in high-vibration or outdoor environments
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Answers
DIN1142 Malleable Steel Rope Clamp FAQ
What is the correct installation method for DIN1142 clamps?
The U-bolt must be placed on the live end of the rope, and the saddle must be on the dead end. Tighten the nuts evenly to prevent rope damage.
Can these clamps be used for lifting applications?
No. DIN1142 clamps are designed for static applications such as power lines and band fastening. They are not rated for dynamic lifting or suspension.
What is the maximum wire rope diameter supported?
The size range is from 3mm to 40mm wire rope diameter, with dimensions provided in the size table.
Are Material Test Certificates available?
Yes. A Material Test Certificate to EN 10204 3.1 is supplied with orders on request.
Can I get custom packaging or labeling?
Yes. Custom carton counts, pallet configurations, private label marking, and OEM branding are available.
How are the clamps packed for export?
Standard packing is 100 pieces per carton, with cartons stacked on pallets. We can adjust the packing to your warehouse or retail requirements.
Is zinc plating standard, and can it be changed?
Yes, zinc plating is standard. Custom finishes including powder coating and electrophoretic black are available on request.
Need A Quote On DIN1142 Malleable Steel Rope Clamp
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