SGT DA10 desk cold welder with copper wire clamped in the welding dies

Cold Pressure Welding Machines for Copper and Aluminium Wire

Hand-held and bench machines that join non-ferrous wire by pressure alone, from 0.05 mm hair-fine wire up to 4.50 mm copper.

12 products

The Full Cold Welding Machines Range

The Problem

What This Category Is For

On a drawing block, a bunching machine or an enamelling line, a wire break is not a welding problem — it is a downtime problem. A cold welder sits beside the machine, takes seconds to make a joint, and the joint pulls through the next die without opening up.

Who It Suits

  • Wire drawing mills running copper, aluminium and alloy wire
  • Enamelled and magnet wire plants restarting after a break
  • Bunching, stranding and cabling shops
  • Transformer and motor winding shops joining copper to aluminium
  • Maintenance teams who need a welder that travels to the machine

Industries

Core Advantages

Why These Machines Are Specified

No Heat No Flux No Filler

Solid-phase joining. Nothing is annealed, nothing oxidises, and there is no consumable cost beyond the dies.

Joint Stronger Than the Wire

A correct cold weld breaks in the parent metal, not at the joint, and keeps the same electrical characteristics.

Seconds per Cycle

Load, close, shear the flash. There is little or no operator training needed.

Dies Cut to Your Wire

Single and double cavity dies for round or profile wire, with a -1% / +2% tolerance to the wire.

Solutions

Where This Category Fits in the Line

Solution

Continuous Drawing Without Breaks

A break is unavoidable. What is avoidable is threading the whole line again.

See the workflow
Solution

Copper to Aluminium Joining

Dissimilar non-ferrous metals joined in the solid phase, at the same electrical characteristics as the parent wire.

See the workflow
Related Categories

Other Equipment for the Same Plant

Hydraulic Pressure Welders

The CHY series covers copper from 1.00 mm to 20.00 mm and aluminium to 25.00 mm, including rectangular strip.

Cold Welding Dies

Industry-standard dies for wire from 0.10 mm to 25.0 mm, single or double cavity, round or profile.

Diamond Drawing Dies

Drawing and stranding dies from 0.015 mm to 40.00 mm, chosen by wear rate rather than by price per die.

Extrusion Dies and Tips

Compression tooling engineered for concentricity, so the insulation wall can be run thin without breaking through.

FAQ

Cold Welding Machines Questions

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Send the Wire Size and the Country

Quotes for cold welding machines are built around the wire diameter, the section and the electrical supply where the machine will run.