Conductor Butt Welding Machines
HD016 Conductor Butt Welding Machine for 1.0-16.0 mm²
Single phase 220 V chamber welder with 12 gears and a quartz crucible, for bunched copper conductor.
View specifications
Butt Welding Machines for Stranded and Bunched Conductors
Chamber welding for copper conductors from 1.0 mm² to 120 mm², using a quartz crucible instead of ceramic.
2 products
The Full Conductor Butt Welding Machines Range
Conductor Butt Welding Machines
HD120 Conductor Butt Welding Machine for 35-120 mm²
Three phase 380 V 50 kVA chamber welder with pneumatic clamping, for large stranded conductor and cable.
View specificationsThe Problem
What This Category Is For
A stranded conductor cannot be cold welded like a solid wire — the strands have to be brought to plastic condition and forced together inside a chamber. Done properly the joint is homogeneous, pore-free and burr-free, and needs almost no dressing before it enters the extruder nozzle.
Who It Suits
- Wire and cable plants jointing stranded and bunched conductor
- Insulation extrusion lines that cannot stop for a conductor break
- Automotive and appliance cable producers
- Plants welding sector-shaped and solid conductors
Industries
Core Advantages
Why These Machines Are Specified
1.0 mm² to 120 mm²
HD016 covers bunched copper 1.0-16.0 mm² on single phase 220 V; HD120 covers 35.0-120 mm² on three phase 380 V.
Quartz Crucible
A transparent chamber the operator can see the joint through, with ±0.01 mm hole tolerance and a 1300 °C softening point.
Mechanical or Pneumatic
HD016 clamps and extrudes mechanically with 12 gears of adjustment; HD120 uses pneumatic clamping and pushing.
Joint Ready for the Extruder
The weld surface is clean, smooth and hardly thicker than the conductor, so only minor post-treatment is needed.
Solutions
Where This Category Fits in the Line
Solution
Stranded Conductor Jointing
A homogeneous pore-free and burr-free joint that goes into the extruder nozzle with only minor dressing.
See the workflowRelated Reading
Guides for This Category
Related Categories
Other Equipment for the Same Plant
Cold Welding Machines
Hand-held and bench machines that join non-ferrous wire by pressure alone, from 0.05 mm hair-fine wire up to 4.50 mm copper.
Hydraulic Pressure Welders
The CHY series covers copper from 1.00 mm to 20.00 mm and aluminium to 25.00 mm, including rectangular strip.
Cold Welding Dies
Industry-standard dies for wire from 0.10 mm to 25.0 mm, single or double cavity, round or profile.
Diamond Drawing Dies
Drawing and stranding dies from 0.015 mm to 40.00 mm, chosen by wear rate rather than by price per die.
FAQ
Conductor Butt Welding Machines Questions
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Send the Wire Size and the Country
Quotes for conductor butt welding machines are built around the wire diameter, the section and the electrical supply where the machine will run.