12 products
Cold Welding Machines
Hand-held and bench machines that join non-ferrous wire by pressure alone, from 0.05 mm hair-fine wire up to 4.50 mm copper.
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Cold Welders for Enamelled and Magnet Wire Lines
Fine wire lines run at speed and break small. A hand welder at the block puts the line back under load in seconds.
Industry Pain Points
What Goes Wrong on These Lines
- Fine wire from 0.05 mm is too small for most joining methods
- Heat damages the enamel and the temper on either side of the joint
- The joint has to pull through the next die and the enamelling head
- The welder has to be at the machine, not in the tool room
From the Data
What the Published Figures Say
Electrical butt welding machines are listed by the manufacturer as ideal equipment for the enamelled wire industry alongside wire drawing and nail making.
Read the guidesSuitable Products
Equipment SGT Supplies to This Industry
5 products
Cold Welding Dies
Industry-standard dies for wire from 0.10 mm to 25.0 mm, single or double cavity, round or profile.
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1 products
Electrical Butt Welders
The UN series from 1 kVA to 40 kVA, for steel, aluminium, brass and pure copper wire and rod.
Browse the rangeRecommended Models
Where Most Buyers Start
Cold Welding Machines
DA10 Table Cold Welder for 0.10-0.50 mm Copper
A 3.3 kg ductile cast iron table welder in a carry case, for fine wire in a narrow space.
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Cold Welding Dies
CHY Welding Dies for Hydraulic Pressure Welding Machines
Matched die sets for CHY100 CHY200 CHY400 and CHY700, covering copper 1.00-13.00 mm and aluminium 1.00-25.00 mm.
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Electrical Butt Welders
UN Series Electrical Butt Welding Machines
Resistance butt welding from 1 kVA to 40 kVA for steel aluminium brass and pure copper.
View specificationsSolution Workflows
How the Equipment Is Used Together
Solution
Continuous Drawing Without Breaks
A break is unavoidable. What is avoidable is threading the whole line again.
See the workflowSolution
Copper to Aluminium Joining
Dissimilar non-ferrous metals joined in the solid phase, at the same electrical characteristics as the parent wire.
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Die and Tooling Programme
Machines are bought once. Dies are bought every month, and they decide what the machines actually produce.
See the workflowKnowledge
Guides for This Industry
FAQ
Enamelled and Magnet Wire Questions
Which SGT products suit enamelled and magnet wire
The categories listed on this page: Cold Welding Machines, Cold Welding Dies, Electrical Butt Welders. Each one links to the full product list with the published capacities.
How is a machine matched to our line
By the wire. Give the material, the smallest and largest diameter run, whether the section is round or rectangular, and the electrical supply. The machine model, the die set and the voltage build follow from those four answers.
Do you supply the consumables as well as the machines
Yes. Welding dies from 0.10 mm to 25.0 mm, drawing dies in tungsten carbide, PCD and nano diamond coating, extrusion dies and tips, and quartz glass welding crucibles are all made in house.
What lead time and packing should we expect
Packing is stated per model — a strong wooden or plywood case for the machines, carry cases for the portable welders. Lead time is quoted per order. TBC
Equipment Advice for Enamelled and Magnet Wire
Tell us what the line runs and where it stops. We will come back with the machine, the die programme and the consumables that address it.