5 products
Cold Welding Dies
Industry-standard dies for wire from 0.10 mm to 25.0 mm, single or double cavity, round or profile.
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Putting a Die Programme Behind the Machines
Machines are bought once. Dies are bought every month, and they decide what the machines actually produce.
The Workflow
Five Steps From Problem to Running Line
- AuditList the wire sizes actually run, not the ones the machines are rated for.
- MatchWelding dies are matched by machine model and cavity count; drawing dies by wear rate against the wire material.
- SpecifyRound or profile, single or double cavity, standard or high-precision. Dies are cut from 0.10 mm to 25.0 mm to your drawing.
- TrialRun one size before committing the programme, then compare joint failures and die change frequency against the incumbent.
- StockOrder the recurring sizes as a running consumable so the line is never waiting on a cavity.
Equipment Involved
What the Workflow Runs On
4 products
Diamond Drawing Dies
Drawing and stranding dies from 0.015 mm to 40.00 mm, chosen by wear rate rather than by price per die.
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2 products
Extrusion Dies and Tips
Compression tooling engineered for concentricity, so the insulation wall can be run thin without breaking through.
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Where This Applies
FAQ
Die and Tooling Programme Questions
How long does this take to put in place
The machines and dies are standard products, so the schedule is set by die manufacture for your wire sizes and by the voltage build on motorised machines. Both are confirmed on quotation.
Do we have to change every machine at once
No. The usual route is one size, one block or one line first. Record the current die change frequency and joint failure rate, then compare on the same wire.
What do you need from us to quote this
The wire materials and diameters, the section shape, the machines already on the floor, and the electrical supply. Everything else follows from that.
Can dies be made for machines we already own
Yes. SGT welding dies are the industry standard type and are suitable for comparable cold pressure welders from other manufacturers.
Put Die and Tooling Programme in Place
Send the wire sizes and the machines already on the floor. The reply names the models, the dies and what changes first.