Multi Roll Levelers For Thin Strip and Cut To Length Lines
Levelers with a high roll count for thin and high value strip, where correction has to be gradual rather than forceful.
Thin soft strip does not tolerate aggressive bending. More rolls mean more bending steps and a correction the material can absorb without marking or over stretching.
Multi Roll Levelers We Supply
From 23 roll copper levelers to complete cut to length lines with an integrated leveling section.
Roller Leveler for Aluminum Sheet Processing
Multi roll precision leveler removing ripples, warping and coil breaks from sheet and coil.
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Cut to Length Line With Precision Leveling
Servo driven cut to length line holding length deviation within ±0.5 mm at speeds to 120 m/min.
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Cut to Length Machine With Tension Leveler
Q235A welded frame machine with hydraulic servo system for stainless strip cut to length work.
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Tension Leveler Machine for 850 mm Cut to Length Lines
Compact leveler for narrow 850 mm cut to length lines with hydraulic servo roll control.
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Multi Roll Leveler for 0.08-1 mm Copper Strip
Copper strip leveler for 0.08-1 mm material used in electrical and electronic components.
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Multi Roll Leveler for Tension Leveling Lines 0.08-1 mm
Tension leveling line leveler for 0.08-1 mm strip with pre adjusted work rolls.
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Multi Roller Leveler for 0.03 mm Titanium Plate
Ultra thin gauge leveler configured for titanium plate as thin as 0.03 mm.
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23 Roll Tension Leveler for Copper Strip Lines
23 roll configuration for copper strip tension leveling lines from 0.08 to 1 mm.
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23 Roll Stretch Leveler for Copper Strip
Stretch leveling configuration for 0.08-1 mm copper used in electrical system components.
View DetailsWho Buys Multi Roll Levelers
Who runs multi roll machines.
- Copper strip processors serving electrical customers
- Titanium and specialty alloy processors
- Service centres running cut to length lines
- Plants with distortion problems after stamping
- Ripple patterns and edge waves on thin strip
- Distortion appearing during forming and stamping
- Surface marking from coarse roll arrangements
- Scrap cost on high value alloys
Why Plants Source Multi Roll Levelers From Ascon
Why the roll count matters.
Gradual Correction
A 23 roll set applies the correction in small steps, which is what thin copper and titanium tolerate.
Servo Roll Positioning
Hydraulic servo systems with sensor feedback give the setting resolution foil gauges need.
Rigid Welded Frame
Q235A plate frames, continuously welded in an open structure, keep the roll gap stable under load.
Application Scenarios
Typical installations.
Electrical And Electronic Strip
Copper strip from 0.08 mm to 1 mm for connectors, terminals and electrical components.
Cut To Length Lines
A leveling section ahead of the shear so blanks stay flat after cutting.
Ultra Thin Alloy Work
Titanium plate down to 0.03 mm where scrap cost dominates processing cost.
Technical Reading
Tension Leveler For Steel Coil Working Principle And Specifications
Double bending and double straightening, the three stage sequence inside the machine, and the specification envelope it works in.
Read MoreChoosing A Multi Roll Straightener Configuration For Mixed Materials
One machine can straighten high strength steel, stainless and titanium, but never with the same parameters.
Read MoreMaintaining A 23 Roll Tension Leveler For Aluminum Plate
Overload, roll wrapping and lubrication are the three operating mistakes that destroy work rolls on aluminum lines.
Read MoreMulti Roll Levelers Buying Questions
How many rolls do we need?
It depends on gauge and material. Thin soft strip benefits from more rolls and smaller diameters, while heavier gauge needs fewer, larger rolls. Send your material and gauge range and we advise.
Can one machine cover several materials?
Within a range, yes. The machine is configured around the thinnest and softest material you run, and heavier gauges are handled with different settings.
Will the leveler mark soft strip?
Roll diameter, surface finish and settings are specified to avoid it. Roll cleanliness in service is the other half of the answer.
Is the leveler sold separately from the line?
Yes. We supply the leveling section alone, or a complete cut to length line including leveling, cutting, sorting and stacking.
What accuracy can a cut to length line hold?
Our servo driven configuration holds cut length deviation within 0.5 mm at speeds up to 120 m/min.
Do you supply the roll sets?
Yes, work rolls and support rolls for these machines are produced here to the original drawing.
Configure A Multi Roll Leveler
Send your material, gauge and flatness target and we come back with a roll configuration.