Spare Parts Supply Programme
Most plants do not need a new machine. They need the same roll set, cassette or bearing delivered to the same specification before the current one wears out. That is what this programme is.
Where The Problems Start
Why spare parts sourcing goes wrong.
- The original builder no longer supplies the part
- Replacement parts arrive with undocumented hardness
- Emergency orders carry emergency lead times
- Different suppliers produce different geometry each time
- Parts made to your drawing or a measured sample
- Hardness, dimensional and alignment records with every shipment
- Repeat sets identical because we keep the drawing on file
- Delivery planned against your tonnage rather than your panic
From Enquiry To After Sales
How the programme runs.
Reverse Engineering
You have a worn part and no drawing. We measure the sample or work from your photographs with key dimensions, and confirm dimensions and material in writing before cutting metal.
First Article
Nobody wants to commit annual volume to an unproven supplier. The first set is produced with full inspection records so you can verify hardness, geometry and fit before repeating.
Repeat Supply
Each reorder becomes a new negotiation. The drawing stays on file, so repeat sets are identical and priced as a programme.
Consumption Planning
Parts are ordered after the problem appears. We plan delivery against your tonnage so the next set arrives before the current one reaches its regrind limit.
Consolidated Procurement
Chasing several vendors for one shutdown. We procure wearing parts, materials and consumables alongside what we manufacture, so one order covers the shutdown.
Equipment And Parts In This Solution
The parts most often supplied on programme.
Precision Work Rolls 9-68 mm With Hard Chrome Plating
Chrome plated work rolls, HV 800-1000 surface hardness, matched to chrome plated back up rolls.
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Back Up Roll in GCr15 for Straightening Levelers
GCr15 back up rolls, 74 by 192 mm, with 20CrMnTi carburized shafts for straightening machines.
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Tension Leveler Roll Cassettes With 16 mm Work Rolls
High accuracy cassettes with 16 mm work rolls in GCr15 or 9Cr2Mo for precision straightening.
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Intermediate Roll in GCr15 and 9Cr2Mo
Induction hardened intermediate rolls, HRC 61-63 surface with 3-4 mm hardened layer.
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SL18 Series Full Complement Cylindrical Roller Bearings
SL18 full complement bearings guided by two flanges, separable and easy to mount.
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Roll End Support With Ceramic Beads 29 by 51 mm
Ceramic bead headed roll end supports restricting axial movement inside leveller cassettes.
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1660 mm Scale Breaker Roll Units For A Wide Cold Rolling Pickling Line
Precision roll units and cassettes for the scale breaking section of a 1660 mm wide cold rolling pickling line handling 0.5-12 mm strip.
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Tension Leveler For A 1550 mm Galvanizing Line
A tension leveler configuration for carbon steel strip on a 1550 mm galvanizing line, with the chrome plated roll set to keep it consistent.
Read MoreSpare Parts Supply Programme FAQ
We only have the worn part, is that enough?
Usually yes. We measure it, confirm dimensions and material with you in writing, and produce to that specification.
Will repeat sets be identical?
Yes. We keep the drawing on file so every repeat set is produced to the same specification.
What records do you provide?
Hardness, dimensional and, for cassettes, alignment records, issued with the shipment.
Can you hold stock for us?
Talk to us about your annual consumption. Planning production against tonnage is usually more effective than holding finished stock.
Do you supply parts you do not manufacture?
Yes, procurement of wearing parts, materials and other products is part of our service so a plant can consolidate orders.
Set Up A Repeat Supply Programme
Send your drawings and annual consumption and we come back with programme pricing and a delivery plan.