Multi Roller Leveler for Titanium Plate Down to 0.03 mm
At 0.03 mm, titanium plate is closer to foil than to strip, and any roll that is too large or too rough leaves a permanent mark. This leveler is configured for that extreme, with a roll arrangement and servo positioning matched to ultra thin high value material.
- Configured for titanium plate down to 0.03 mm
- Installed in tension leveling lines
- Q235A welded open frame
- Hydraulic servo positioning with sensor feedback
Key Benefits
Why ultra thin titanium needs a dedicated setup.
Shape Control Without Damage
Roll diameter and setting resolution are chosen so 0.03 mm material can be corrected without being marked or stretched beyond tolerance.
High Value Material Protected
Titanium scrap is expensive, so a leveler that holds settings precisely pays back through yield rather than throughput alone.
Adaptable To Thicker Work
The same machine handles heavier gauges when the product mix changes, using different roll settings.
Where It Is Used
Applications.
- Titanium plate and foil processing
- Ultra thin non ferrous strip leveling
- Electronics and precision component material
- Tension leveling lines handling high value alloys
Who It Is For
- Titanium processors
- Producers of ultra thin precision material
- Plants where scrap cost dominates processing cost
- Buyers replacing a leveler that cannot hold thin gauge
Problems It Solves
- Marking and stretching of ultra thin material
- Shape defects in titanium plate
- Scrap cost on high value alloy
- Roll settings too coarse for foil gauges
Technical Features
Machine composition.
Fine Roll Arrangement
Small diameter work rolls with close support give the bending control needed at 0.03 mm.
Servo Positioning Resolution
The hydraulic servo system with sensor devices provides the setting resolution that foil gauges require.
Rigid Welded Frame
The Q235A plate open frame is continuously welded so the roll gap stays stable.
Specifications
Roll configuration is designed around the thinnest gauge in your programme.
| Minimum Thickness | 0.03 mm titanium plate |
|---|---|
| Installation | Tension leveling line |
| Frame Material | Q235A steel plate, continuously welded |
| Control | Hydraulic servo system with sensor devices |
| Main Assemblies | Frame, pressing mechanism, swing mechanism, upper and lower roll devices |
| Materials | Titanium and other high value thin alloys |
Materials
- Q235A steel plate frame
- Fine ground small diameter work rolls
- Hydraulic servo components
Manufacturing Process
Material Study
Alloy, minimum gauge, width and flatness target define the roll arrangement.
Frame Manufacture
The frame is welded, stress relieved and machined for roll gap stability.
Roll Production
Small diameter rolls are produced and finish ground for thin material contact.
Assembly And Verification
Roll parallelism and servo resolution are verified before shipment.
Quality Control
- Roll surface finish verification
- Roll gap parallelism measurement
- Servo positioning resolution test
- Frame machining inspection
Customization Options
- Roll diameter for the thinnest gauge required
- Surface finish for the alloy being processed
- Width and tension range to your line
- Control interface to existing automation
Use Guide
- Set leveling depth conservatively on foil gauges and adjust up
- Keep roll surfaces immaculate, titanium shows every defect
- Check parallelism regularly at these gauges
- Record settings by alloy, temper and thickness
How It Compares
Against standard levelers.
| Standard strip levelers | Roll diameter and setting resolution are specified for 0.03 mm material rather than general strip work. |
|---|---|
| Manual adjustment machines | Servo positioning provides the resolution that foil gauges require. |
| Outsourcing thin gauge leveling | In house leveling protects high value material from extra handling and transport. |
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Read MoreMulti Roller Leveler for 0.03 mm Titanium Plate FAQ
How thin can it level?
This configuration is designed for titanium plate down to 0.03 mm. We confirm the range against your alloy and width.
Can it also handle thicker material?
Yes, the same machine runs heavier gauges with different roll settings, within the configuration agreed for your line.
How is the machine controlled?
Through a hydraulic servo system with sensor devices, which gives the setting resolution ultra thin material needs.
What frame construction is used?
A Q235A steel plate open frame, continuously welded for good stress behaviour and rigidity.
Will it mark the titanium surface?
Roll surface finish is specified for this duty. Roll cleanliness in service is the other half of the answer, and we advise on handling.
What do you need to quote?
Alloy and temper, minimum and maximum thickness, width, line speed and target flatness.
Level Ultra Thin Titanium
Send your alloy and gauge range and our engineers come back with a leveler configuration.