Defoaming Machines
Foam Breaker
DP series foam breaker for closed fermenters and open pools.
View specifications →Defoaming Machines
Defoaming Machine
A mechanical defoaming machine that uses centrifugal force to break fermentation foam and send the liquid back to the tank.
Overview
What This Pump Does
The DP series defoaming machine is used mainly in fermentation processes for yeast raising, amino acids and vinegar, and is widely used in pulp and paper washing systems.
The machine uses centrifugal power to break the foam during fermentation and separate the liquid from the gas. The separated foam liquid returns to the fermentation tank, which reduces the loss of escaped liquid.
- DP series mechanical defoaming machine
- Centrifugal power used to break foam
- Separates liquid from gas and returns the liquid
- DP-F version for closed tanks
Key Benefits
What Mechanical Defoaming Changes
No Chemical Added
Foam is broken by centrifugal force, so nothing is introduced into the fermentation.
Liquid Returns To The Tank
Separated liquid goes back into the vessel instead of being lost as carryover.
Two Mounting Versions
DP-F for closed tanks and DP-K for open tanks and pools.
Useful Beyond Fermentation
Also applied in pulp and paper washing systems where foam carries liquid out of the circuit.
Application Scenarios
Where It Is Installed
Yeast And Amino Acid Fermentation
High aeration processes where foam forms continuously through the batch.
Vinegar Production
Aerated acetic fermentation with persistent foam.
Pulp And Paper Washing
Washing systems that foam heavily and lose liquid over the top.
Who It Is For
- Fermentation plants producing yeast and amino acids
- Vinegar producers
- Pulp and paper mills
- Process engineers reducing chemical defoamer use
Problems It Solves
Product is lost as foam
Breaking the foam and returning the liquid reduces the loss of escaped liquid from the vessel.
Chemical defoamer affects the batch
Mechanical defoaming adds nothing to the fermentation, which matters for product quality and downstream processing.
Working volume is limited by foam
Controlling foam lets the vessel be filled closer to its capacity.
Technical Features
How It Is Built
- DP series mechanical defoaming machine
- Centrifugal power used to break foam
- Separates liquid from gas and returns the liquid
- DP-F version for closed tanks
- DP-K version for open tanks and pools
- Applied in fermentation and in pulp and paper washing
Specifications
Technical Data
Machine selection follows vessel type, headspace and how quickly the foam forms. Send those with the enquiry.
- DP series mechanical defoaming machine
- Centrifugal power used to break foam
- Separates liquid from gas and returns the liquid
- DP-F version for closed tanks
- DP-K version for open tanks and pools
- Applied in fermentation and in pulp and paper washing
Materials And Process
What Goes Into Every Unit
Materials
- Stainless steel wetted components
- Rotor assembly for foam breaking
- Mounting arrangement for the vessel
Manufacturing And Assembly
- Rotor machining and balancing
- Assembly and mounting preparation
- Run test before dispatch
- Documentation issued with the machine
Quality Control
- Rotor balance checked
- Run test before dispatch
- Documentation supplied with the order
Customization Options
- DP-F or DP-K version
- Mounting connection to the vessel
- Motor rating and speed
- Materials for the process
Compared With Other Options
| Chemical defoamer dosing | Chemical defoamer adds a substance to the batch that may affect the product and downstream steps. This machine adds nothing. |
|---|---|
| Reducing aeration | Cutting air reduces foam and slows fermentation. Mechanical defoaming keeps the aeration rate the process needs. |
Use Guide
Fitting A Defoaming Machine
Identify The Vessel
Closed fermenter or open tank, because that decides between DP-F and DP-K.
Check Headspace
The machine needs room above the liquid to work. Confirm the headspace at maximum fill.
Plan The Mounting
Nozzle or frame mounting, and the access needed to remove the rotor for cleaning.
Commission With The Batch
Set the machine during a live fermentation, since foam behaviour changes through the cycle.
Answers
Defoaming Machine FAQ
How does it break foam?
It uses centrifugal power to break the foam during the fermentative process and separate liquid from gas.
What happens to the separated liquid?
It returns to the fermentation tank, which reduces the loss of escaped liquid.
Which version suits my tank?
DP-F is applied to closed tanks. DP-K is designed for open tanks or pools.
Which processes use it?
Fermentation for yeast raising, amino acids and vinegar, and pulp and paper washing systems.
Does it replace chemical defoamer completely?
That depends on how stable the foam is. Send the process detail and we will say what is realistic for your batch.
Related Equipment
Related Equipment From The Same Line
The fermentation equipment this machine works alongside.
Stainless Steel Tanks And Vessels
Fermentation Tank
Conical bottom fermenter from 200 L with jacket and insulation.
View specifications →
Vinegar Acetators
Vinegar Acetator
VB series fermenter aerator for acetic fermentation.
View specifications →
Stainless Steel Tanks And Vessels
Mixing Tank
Jacketed vertical mixing vessel from 100 L to 5000 L with agitation.
View specifications →Keep Reading
Industries Guides And Solutions
Need Defoaming Machine Sized For Your Duty Point
Tell us the process, the vessel type and the headspace and we will confirm the version and the mounting.