Wire Rope Thimbles
Tubular Thimble With Gusset Alternate Listing
A tubular wire rope thimble with a welded gusset reinforcement, designed to maintain shape under load and prevent collapse at the termination point. Available in carbon steel or stainless steel, with galvanized, hot-dip galvanized, or powder-coated finishes. Sizes range from 10mm to 42mm rope diameter, with dimensions and weights provided for each size. Used in wire rope winch lines, synthetic rope terminations, and industrial rigging applications where a tight, secure loop is required.
- Size
- From 10mm to 42mm For use with wire ropes
- Material
- Carbon steel or Stainless steel
- Finish
- Galvanized,,Hot dip galvanzied, Powder coated
- Catalogue Family
- Wire Rope Thimbles
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Tubular Thimble with Gusset Gives You
- Welded gusset prevents the thimble from collapsing under high tension or repeated loading
- Maintains a consistent loop shape on coated or bare wire rope for clean, professional terminations
- Galvanized or powder-coated finish resists corrosion in marine and outdoor environments
- Available in carbon steel or stainless steel to match service conditions and load requirements
- Compact design fits inside tight spaces on winch drums, sheaves, and anchor points
- Reduces rope wear at the termination point by distributing load evenly across the thimble surface
- Supports both wire rope and synthetic rope applications with a smooth internal radius
Application Scenarios
Where Tubular Thimble with Gusset Is Used
- Wire rope winch line terminations on marine vessels and offshore platforms where rope collapse must be avoided
- Industrial rigging setups with repeated loading cycles where thimble deformation would compromise safety
- Synthetic rope splices using a tubular thimble to protect the rope end from abrasion and crushing
- Truck-mounted winches and recovery systems where a durable, non-collapsing thimble is needed
- Cranes and hoists using wire rope with a secure, long-lasting termination point
- Port and dockside equipment where exposure to saltwater and weather demands corrosion-resistant fittings
Who It Is For
Buyers This Product Is Built For
- Marine equipment suppliers specifying wire rope fittings for shipboard and offshore use
- Industrial rigging contractors needing reliable thimbles for high-load terminations
- Winch and trailer manufacturers integrating thimbles into their product lines
- Cranes and lifting equipment builders requiring durable, non-collapsing thimble fittings
- Rigging distributors stocking a full range of wire rope end fittings with consistent quality
- Manufacturers of synthetic rope assemblies using tubular thimbles for secure splicing
Problems It Solves
Problems This Product Removes
- Thimbles collapsing under load during wire rope splicing, leading to rope damage and failure
- Inconsistent loop shape in terminations that causes uneven stress and premature rope wear
- Corrosion of uncoated steel thimbles in marine or outdoor environments
- Using a non-gusseted thimble in high-vibration or dynamic applications where shape retention is critical
- Buying thimbles from multiple suppliers for different materials, finishes, and sizes
- Lack of traceability or material verification for wire rope end fittings in safety-critical applications
Technical Features
Technical Features
- Tubular body with welded gusset for structural reinforcement
- Carbon steel or stainless steel construction based on application requirements
- Galvanized, hot-dip galvanized, or powder-coated surface finish options
- Internal radius designed to match wire rope diameter and reduce rope stress
- Dimensions provided for rope diameter A, body diameter B, length C, flange width D, flange thickness E, and gusset height F
- Weight listed per size for load and shipping planning
- Suitable for use with both steel wire rope and synthetic rope terminations
Specifications
Tubular Thimble with Gusset Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Material | Carbon steel or Stainless steel |
|---|---|
| Finish | Galvanized, Hot dip galvanized, Powder coated |
| Rope Diameter Range | 10mm to 42mm |
| Capacity Range | 10mm to 42mm wire rope |
| Gusset Type | Welded gusset for collapse prevention |
| Weight Range | 0.21 kg to 4.2 kg |
| Dimensions | A (Rope Diameter) to F (Gusset Height) provided per size |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- Carbon steel body with welded gusset for strength and cost efficiency
- Stainless steel option for high-corrosion environments
- Galvanized coating for protection against rust and moisture
- Hot-dip galvanized layer for enhanced durability in harsh conditions
- Powder coating for aesthetic finish and additional corrosion resistance
Manufacturing Process
How This Product Is Made
1Cutting of steel tube to length based on rope diameter
2Welding of gusset plate to the tube for structural reinforcement
3Machining of internal radius to match wire rope diameter
4Surface treatment including galvanizing, hot-dip galvanizing, or powder coating
5Inspection of weld integrity and dimensional accuracy
6Stamping of size and material marking on the body
7Packing and preparation for export
Quality Control
Quality Control On Every Batch
- Weld integrity checked for full penetration and no cracks
- Dimensional tolerance verified against published size table
- Proof load testing on production batches
- Material Test Certificate to EN 10204 3.1 supplied with orders
- Surface finish inspected for uniformity and coverage
- Breaking strength validation to confirm 4:1 design factor
- Third-party inspection accepted before shipment
Customisation
Customisation Options
- Custom tonnage stamping on the body for traceability
- Private label and OEM marking available
- Finish to order: galvanized, hot-dip galvanized, or powder coated
- Custom sizes and dimensions built to a supplied drawing
- Packing configuration tailored to carton, pallet, or retail requirements
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Standard tubular thimble without gusset | The gusset prevents collapse under load, making it safer for high-tension or dynamic applications |
| Solid thimble | Tubular with gusset allows for easier rope insertion and better load distribution, while solid thimbles are heavier and harder to install |
| Synthetic rope thimble | This version is designed for steel wire rope and offers greater strength, while synthetic thimbles are lighter and used only with synthetic lines |
| Open-ended thimble | The closed tubular design with gusset provides full support and prevents rope slippage, unlike open-ended types |
Use Guide
How To Use And Inspect Tubular Thimble with Gusset
- Match the thimble size to the wire rope diameter to ensure a snug fit
- Ensure the gusset is fully welded and free of cracks before use
- Inspect the surface finish for damage or missing coating before installation
- Use the correct termination method—swaging, splicing, or fitting with a thimble clamp
- Do not exceed the working load limit marked on the thimble
- Replace the thimble if the gusset shows deformation or the body is bent
- Keep the thimble clean and dry to maintain corrosion resistance
Related Products
Often Ordered With This Item
Synthetic Rope Thimbles
Tube Thimble | Tube Wire Rope Thimble Without Gusset
Tubular Thimble With Gusset
Round Rope Thimbles, Manila Rope Thimble
Heavy Duty Thimble G414 US Type
G411 US Type Light Duty Wire Thimble
Wire Rope Thimble European Type
Tube Wire Rope Thimble | Tube wire rope thimble without gusset
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Answers
Tubular Thimble with Gusset FAQ
What is the purpose of the gusset on this thimble?
The welded gusset prevents the thimble from collapsing under high tension, especially in dynamic or repeated loading applications.
Can this thimble be used with synthetic rope?
Yes, it can be used with synthetic rope terminations, but ensure the internal radius matches the rope diameter to avoid damage.
What materials are available?
Available in carbon steel or stainless steel, with galvanized, hot-dip galvanized, or powder-coated finishes.
What standards do these thimbles meet?
They comply with EN 1492-1 and EN 1492-2, with a standard 4:1 design factor and proof load testing on batches.
Can you supply Material Test Certificates?
Yes, a Material Test Certificate to EN 10204 3.1 is supplied with each order on request.
Is custom sizing available?
Yes, custom sizes and dimensions can be built to a supplied drawing, including custom tonnage stamping and OEM marking.
How are they packed for export?
Standard carton and pallet packing; we can configure the packing pattern to suit your warehouse or retail needs. Free two-month storage in Qingdao is available for shipment consolidation.
Need A Quote On Tubular Thimble with Gusset
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