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Precision cast component set up on a coordinate measuring machine

Inspection and Assembly Components

Parts qualified on the measuring machine

Precision cast component set up on a coordinate measuring machine
Inspection and Assembly Components — supplied within the precision casting process family.
Product Overview

What This Part Is And Why It Is Made This Way

Some castings exist to hold other things in position, which makes their own dimensions the entire specification. These parts go straight from the foundry onto a measuring machine.

Inspection and assembly components are precision cast and verified on CMM, with 3D scanning used for contours that point measurement cannot describe.

Key Benefits

What You Get From This Route

Benefit 01

CMM verification of the features that control assembly position.

Benefit 02

3D scanning available for contoured surfaces and development samples.

Benefit 03

Dimensional consistency maintained across repeat batches.

Application Scenarios

  • Assembly locating components
  • Inspection and gauging fixtures
  • Equipment alignment parts
  • Machine positioning brackets

Who It Is For

  • Quality departments specifying locating parts
  • Assembly plants where position errors accumulate
  • Engineering teams validating a new casting design

Technical Features

  • Precision casting with CT5 - CT9 capability
  • CMM measurement of assembly critical features
  • 3D scanning for contours and samples
  • Archived, traceable inspection results
Problems It Solves

What Buyers Run Into Without This Specification

  • Position errors accumulate through an assembly and the final fit is wrong.
  • Contoured surfaces cannot be verified with hand measurement.
  • First articles pass but series parts drift out of position.
Specifications

Published Material Weight And Process Data

Figures below are the published capability for precision casting. Part specific values — tolerance on individual features, finish, packing — are confirmed at drawing review and marked TBC until then.

Material1.4304 / 1.4308 / ASTM 8620 / 2Cr13 / 20Mn5 / 42CrMo4 / S355
Weight Range0.01 kg - 300 kg
ProcessSilica sol lost wax process
Tolerance GradeCT5 - CT9
Surface RoughnessRa 3.2 - Ra 6.3
Size Range2 mm - 2000 mm
Quick-Drying Route1 kg - 80 kg in G20Mn5+N / S355 / 42CrMo4 / G26CrMo4+QT1 / S690QL / GE300
Part Specific ToleranceTBC — confirmed against the customer drawing
Minimum Order QuantityTBC — depends on the process route selected
Lead TimeTBC — confirmed with the production base at quotation
Manufacturing And Quality Control

How The Part Is Made And Checked

  • Merged Scope — The precision casting scope now includes the former investment casting business, so one route covers both silica sol lost wax and quick-drying investment casting.
  • Application Fit — Parts where appearance, assembly and dimensional consistency are demanding.
  • Materials Covered — Carbon steel, low alloy steel, stainless steel and quenched and tempered grades.

Quality management is based on ISO 9001 and covers supplier management, raw material inspection, production process control and final inspection. Inspection results are archived and traceable.

Customisation And Comparison

Options And Alternatives

Parts are produced to the customer drawing rather than to a fixed catalogue item, so material grade, machining scope, surface treatment and packing are all specified per order. Machining, dimensional control, surface treatment and necessary pre-assembly can be added to the same supply route.

Where another process family would suit the part better — for example a forging in place of a casting for a shock loaded connector — that comparison is raised during drawing review rather than after tooling is committed.

Use Guide

How To Specify This Part

Define the datum scheme before anything else. On locating parts, a clearly stated datum reference frame is worth more than a tighter tolerance, because it tells the supplier which errors actually matter.

  • Send the drawing with material, quantity, quality standard and target delivery date.
  • State the inspection class and the zones it applies to, rather than a general note.
  • Confirm the packing requirement and the lifting equipment available at the destination.

Related Guides

FAQ

Inspection and Assembly Components — Frequently Asked Questions

Do you provide measurement reports with delivery?

Inspection results are archived and traceable. Which measurements are reported with each delivery is agreed during the drawing review stage.

Is 3D scanning available for complex shapes?

Yes. 3D scanning is used for complex surfaces, contours and sample development stage dimensional verification.

What do you need to prepare a quotation?

Drawings, material, quantity, quality standard and target delivery date.

Which inspection is included?

The inspection scope is agreed during drawing review. Carbon steel, low alloy steel, stainless steel and quenched and tempered grades.

Get A Quotation For Inspection and Assembly Components

Send the drawing and the application. We will confirm the process route, the production base and the inspection scope before quoting.