Grinding machine manufacturer in Shenzhen since 2012 [email protected] +86 137 2585 290709:00 - 18:00 GMT+8
Linear knife sharpening machine with a straight blade on the grinding bed
Process Guide

Sharpening Long Straight Knives Without Burning the Edge

Heat is the enemy. Everything in the setup is about keeping it out of the edge.

A long straight knife is thin, hard and has an enormous surface to lose heat from and almost none where it matters. Overheat the edge and the temper goes, which no amount of further grinding recovers.

Hold the Blade Without Bending It

Mechanical clamps concentrate force at points and bow a thin blade, so you grind a curve into a blade that was straight. A magnetic table supporting the blade along its full length, 180 x 2000 mm on the WK2000, holds it flat without introducing the shape you are trying to remove.

Set the Head Angle From the Drawing

Head adjustment on the WK2000 runs from minus 90 to plus 90 degrees and on the WK700 from 0 to 90 degrees. Set it from the blade specification, not from the worn edge, so repeated regrinds do not slowly walk the geometry away from where it started.

Traverse Speed Controls Heat Input

Both machines traverse the head from 1 to 20 metres per minute. Slower passes on harder blade steels give the grinding zone less time to build heat per unit length, and coolant more chance to remove it. Faster passes suit softer material and light stock removal.

  • Hard blade steel: slower traverse, lighter passes, generous coolant
  • Soft blade steel: faster traverse, watch for loading of the wheel
  • Heavy stock removal: multiple light passes rather than one deep cut

Multiple Light Passes Beat One Heavy Cut

The temptation on a badly worn blade is to take the damage out in one pass. That puts all the heat into the edge at once. Several light passes take the same amount of material off and leave the temper intact.

Check Straightness Along the Full Length

Measure the edge at several points along the blade after the first pass, not just at the middle. A blade that is straight at the centre and low at the ends has usually been lifted at one point on the table, and catching that early saves the whole blade.

Deburr Before the Blade Goes Back

Grinding raises a burr on the back of the edge. Left in place it breaks off unevenly during the first cuts and takes edge material with it. A light deburr before refitting the blade is the last step and it is worth the two minutes.

Machines in This Guide

Models Referenced Above

WK2000 automatic linear knife sharpening machine with 2000 mm magnetic table
Customized Grinding Machine

WK2000 Automatic Linear Sharpening Machine

Grinds straight knife cutters up to 2000 mm long in a single reference.

  • Max grinding length2000 mm
  • Adjust angle of grinding head-90 to +90 degrees
View Specifications
WK700 linear knife sharpening machine for straight blades up to 700 mm
Customized Grinding Machine

WK700 Linear Sharpening Machine

The compact linear sharpener, for straight blades up to 700 mm long.

  • Max grinding length700 mm
  • Max effective grinding length650 mm
View Specifications
Questions

Questions From This Guide

What is the longest blade you can grind?

2000 mm on the WK2000, and 700 mm with 650 mm effective length on the WK700.

How do I avoid burning the edge?

Multiple light passes, traverse speed matched to the blade steel, and coolant reaching the grinding zone throughout the pass.

Why is my blade low at the ends?

Usually the blade lifted at a point on the table, or the table surface is not clean. Check for debris under the blade before grinding.

Can you build a machine for longer blades?

Table length and blade capacity are among the modifications we quote. Send your blade dimensions.

Talk to an Engineer

Still Not Sure Which Way to Go

Send the part, the problem or the photograph. A specific question gets a specific answer, usually the same working day.

Karen | +86 137 2585 2907 [email protected]Monday to Saturday, 09:00 - 18:00 (GMT+8)