Weldless Chains
PLASTIC CHAIN
A welded plastic chain made from high-density polyethylene with a knotted or double loop design, used for non-lifting, non-overhead handling tasks. It is available in trade sizes 6, 8, and 10 with inside lengths of 25mm, 39mm, and 50mm, and outside widths of 20mm, 27mm, and 26mm respectively. The chain is color-coded per ANSI standards to communicate hazard levels and safety information on site.
- Catalogue Family
- Weldless Chains
- Certificates
- EN 10204 3.1 material test certificate on request
CAD files are supplied on request via WhatsApp or email rather than published for open download.
Key Benefits
What Plastic Chain Gives You
- Color-coded chain uses standardized ANSI color rules to signal hazard levels to workers without language barriers
- Non-conductive and non-magnetic, safe for use in environments with electrical or magnetic interference
- Resists corrosion, chemicals, and moisture, ideal for wet or harsh industrial environments
- Lightweight compared to metal chain, reducing operator fatigue during handling
- Knotted or double loop design provides secure grip and prevents slippage during dragging or guiding
- No risk of spark generation or surface damage to sensitive equipment during handling
- Can be used to mark zones, guide materials, or secure non-load-bearing components
Application Scenarios
Where Plastic Chain Is Used
- Marking hazardous zones on a factory floor using red or orange plastic chain to indicate danger or caution
- Guiding material flow on a production line with yellow or green chain to signal caution or safety equipment
- Securing non-load-bearing components during transport or storage using color-coded chain for visual tracking
- Labeling containers with hazard placards using red, white, or orange chain to indicate combustible, toxic, or explosive contents
- Creating temporary barriers or safety zones on construction sites where metal chain would be too heavy or dangerous
- Using green chain to mark first aid stations or safety equipment locations in industrial facilities
- Deploying yellow chain around materials handling equipment to warn of minor risk of injury
Who It Is For
Buyers This Product Is Built For
- Industrial safety managers implementing visual hazard communication systems
- Factory floor supervisors setting up zone markings and safety pathways
- Logistics coordinators labeling containers with hazard content indicators
- Manufacturing plant engineers needing non-conductive, non-magnetic handling tools
- Construction site managers creating temporary safety barriers without metal
- Warehouse teams managing material flow with visual cues for non-technical staff
- Equipment operators requiring non-sparking chain for use in explosive or sensitive environments
Problems It Solves
Problems This Product Removes
- Lack of standardized visual hazard communication across a worksite leading to confusion or accidents
- Over-reliance on paper signs or verbal instructions that are not visible or understood by all workers
- Use of metal chain in environments where sparks or corrosion would create safety risks
- Difficulty in identifying hazardous materials or zones without clear visual markers
- Inconsistent color use across different departments or sites leading to misinterpretation
- Need for lightweight, non-damaging chain to guide or secure items without risk of surface marring
- Requirement for a non-conductive chain in areas with electrical equipment or sensitive machinery
Technical Features
Technical Features
- Made from high-density polyethylene with knotted or double loop construction
- Trade sizes: 6, 8, and 10 with inside lengths of 25mm, 39mm, and 50mm, outside widths of 20mm, 27mm, and 26mm
- Color-coded per ANSI standards for hazard communication: red, orange, yellow, green, white, and red-white stripe
- Not rated for overhead lifting or load-bearing applications
- Designed for non-lifting, non-overhead handling tasks only
- Marked with working load limit warning: DO NOT EXCEED THE WORKING LOAD LIMITS
- Complies with DIN 5686 and US NACM standards for chain design and construction
Specifications
Plastic Chain Specifications
Values published in the Kailipu catalogue for this item. Anything not listed is available on request.
| Inside Length | 25 mm, 39 mm, 50 mm |
|---|---|
| Outside Width | 20 mm, 27 mm, 26 mm |
| Material | High-density polyethylene |
| Construction Type | Knotted chain or double loop chain |
| Standards | DIN 5686, NACM US Type |
| Color Coding | Red, orange, yellow, green, white, red and white stripe per ANSI |
| Use Limitation | Not for overhead lifting or load-bearing applications |
| Working Load Limit | Not rated — DO NOT EXCEED THE WORKING LOAD LIMITS |
Full size table on request. The catalogue publishes a full dimension and capacity table for this item. Ask on WhatsApp or by email and we will send it as a PDF.
Materials
Materials And Finishes
- High-density polyethylene (HDPE) for durability and chemical resistance
- Knotted or double loop design for secure grip and handling
- Color pigments integrated into the material for long-lasting, fade-resistant marking
- No metal components — non-conductive, non-magnetic, non-sparking
Manufacturing Process
How This Product Is Made
1Extrusion of HDPE into chain links with precise dimensions
2Formation of knotted or double loop configuration during extrusion or post-processing
3Color integration during material mixing for consistent and durable marking
4Inspection for dimensional accuracy and structural integrity
5Final marking with warning text: DO NOT EXCEED THE WORKING LOAD LIMITS
6Packing and storage for export
Quality Control
Quality Control On Every Batch
- Dimensional tolerance check against published size table
- Visual inspection for defects, warping, or inconsistent color
- Verification of correct construction type (knotted or double loop)
- Confirmation that warning text is clearly marked on each chain
- Compliance check with DIN 5686 and NACM standards
- No proof load testing or breaking strength validation — not rated for lifting
Customisation
Customisation Options
- Custom color combinations to match internal safety systems or site-specific hazard codes
- Custom chain length or bundle configuration for bulk handling
- Private label marking on packaging or chain ends for brand visibility
- Custom warning text or symbols added to the chain or packaging
- Packaging tailored to pallet or carton size for warehouse or retail use
Compare
How It Compares With The Alternatives
An honest read on where this pattern wins and where another one would serve you better.
| Alternative | Honest Trade Off |
|---|---|
| Steel chain | Plastic chain is lighter, non-conductive, and non-sparking but cannot handle load or tension — steel chain is stronger and load-rated |
| Synthetic webbing | Plastic chain is more rigid and durable under abrasion but less flexible and not suitable for dynamic loads |
| Metal cable | Plastic chain is safer in electrical environments and does not damage surfaces, but lacks tensile strength and is not load-bearing |
| Rubber or vinyl tape | Plastic chain is more durable and weather-resistant, maintains shape under use, and is easier to handle in bulk |
Use Guide
How To Use And Inspect Plastic Chain
- Use only for non-lifting, non-overhead tasks — never under load or tension
- Ensure the chain is not used in environments exceeding the material’s temperature limits
- Inspect for wear, cracking, or deformation before each use
- Replace if the color fades, the chain breaks, or the warning text is no longer legible
- Do not exceed the working load limit — this chain has no rated capacity
- Use color coding strictly according to ANSI standards for hazard communication
- Store in a dry, shaded area to prevent UV degradation and material fatigue
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Answers
Plastic Chain FAQ
Is this chain rated for lifting?
No. This plastic chain is not rated for overhead lifting or load-bearing applications. It is for non-lifting, non-overhead handling only.
What standards does this chain comply with?
It complies with DIN 5686 and US NACM standards for chain construction and design.
Can I use this chain in high-temperature environments?
It is designed for normal industrial temperatures. Avoid use near heat sources to prevent material deformation or failure.
How are the colors standardized?
Colors follow ANSI guidelines: red for fire and danger, orange for moderate risk, yellow for caution, green for safety, white for poison, and red-white stripe for explosives.
Can I get custom colors or markings?
Yes. Custom color combinations and private label marking are available on request.
What is the chain made of?
High-density polyethylene (HDPE), which resists corrosion, chemicals, and moisture.
How is it packed for export?
Standard packing is in cartons on pallets. Custom carton and pallet configurations are available to match your warehouse or retail needs.
Need A Quote On Plastic Chain
Send the sizes, the finish and the quantity on WhatsApp or by email. You get a priced reply within 24 hours and a straight answer on stock.
We reply within 24 hours on WhatsApp or by email. Send a drawing, a photo or a bill of materials and we will quote it as it stands.