Large Injection Mold Ready for Trial
Large mold staged on the shop floor ahead of its trial in the molding machine.
Large Injection Mold Ready for Trial
Large Injection Mold Ready for Trial is one of the parts molded on tooling built at our Dongguan shop. Large mold staged on the shop floor ahead of its trial in the molding machine.
Cavity and core steel is machined on our own CNC and EDM equipment, inspected dimensionally after machining, and the electrodes are checked for dimension and surface finish before they are burnt.
The tool behind it is designed in full 3D to your standard or to a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI, and the design is completed to one hundred percent detail before it is sent for your review.
Key Benefits
- Reply to every enquiry inside 24 hours
- Standard components to DME / Meusburger / HASCO / Progressive / MISUMI so spares stay available locally
- A written DFM before fabrication, so changes happen while they are still cheap
- Quotation returned within 2 working days
Problems It Solves
- A second source that has to be taught the program from the beginning
- Tooling quoted without an engineering study, so the first trial is also the first analysis
- Corrections argued verbally because no sample dimension report was ever issued
Who It Is For
- OEMs moving a program to an Asian tooling source
- Product companies needing a tool and the engineering behind it
- Buyers replacing a tool that failed in production
- Teams needing rapid prototype tooling before committing to steel
Application Scenarios
- Two-plate and three-plate production molds
- Slide and lifter action tools
- Multi-cavity family and balanced-runner molds
- Rapid prototype molds ahead of a production tool
How the Tool Behind Large Injection Mold Ready for Trial Is Built
- Design
Full 3D mold design completed to one hundred percent and checked in a design review meeting.
- DFM and MoldFlow
A written DFM for your comment, and filling, packing, warpage and cooling analysis on mass production tools.
- Machining
CNC and EDM work with steel inspected dimensionally after machining and electrodes inspected before burning.
- Trial and inspection
Mold trial with trial report and sample dimension report, then final mold and packing inspection.
Technical Data
The source material for this site records the part, its category and the photograph. Dimensions, resin grade, cavity count and tolerances are project data and are confirmed in the quotation.
| Product name | Large Injection Mold Ready for Trial |
|---|---|
| Reference on our catalogue | z Plastic Part 9 |
| Category | Plastic Injection Molds |
| Process | Plastic injection molding |
| Tooling built by | Dongguan JEC Mold Co., Limited, Dongguan, China |
| Designed tool life | More than 1 million shots |
| Mold standard | Customer standard, or DME / Meusburger / HASCO / Progressive / MISUMI |
| Design data formats | STEP, IGES, Parasolid, CATIA, SolidWorks |
| Quality system | ISO 9001:2015 — Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts |
| Part dimensions | TBC — confirmed in the quotation |
| Resin or alloy grade | TBC — confirmed in the quotation |
| Cavity count | TBC — confirmed in the quotation |
| Dimensional tolerance | TBC — confirmed in the quotation |
| Surface finish | TBC — confirmed in the quotation |
| Annual volume | TBC — confirmed in the quotation |
What Is Checked
- Customer mold specification and requirement review and discussion during the kick-off meeting
- 3D and 2D mold design review meeting before the design is sent to you, and a final check before fabrication
- Incoming material inspection
- Steel hardness inspection and steel certification
- Electrode dimension and surface finish inspection
- Steel dimension inspection after machining
- Mold trial reports with a sample dimension report (FAI)
- Final mold inspection and packing inspection
Certification
ISO 9001:2015 — scope: Design, Manufacture and Service of Injection Molded Moulds; Manufacture and Service of Plastic Injection Molded Parts.
Customization
Mold standard, cavity count, gating strategy, surface finish and mold base supplier are all specified per project. Tell us what your own standard requires and it is folded into the DFM rather than handled as a change later.
Compared With a Prototype Tool
A production mold for Large Injection Mold Ready for Trial is built to run for more than 1 million shots and is documented with a trial report and a sample dimension report. A rapid prototype mold answers a different question — is the design right — at a lower price and a faster lead time, and is not built for that life. If the design is still moving, the prototype stage is usually the cheaper route into the production tool.
Rapid Prototype MoldsUse Guide
- Send 3D part data in STEP, IGES, Parasolid, CATIA, SolidWorks
- State the resin or alloy, the annual volume and the mold standard
- Comment on the DFM before fabrication — that is the cheapest point to change anything
- Review the trial report and sample dimension report against your own drawing before release
- Keep the mold standard on file so spares stay available locally
Others in Plastic Injection Molds
Two Plate Injection Mold
Two-plate mold opened on the bench showing cavity and core sides together.
View details →
Multi Cavity Injection Mold with Lifters
Opened mold with several cavities, lifters and a balanced runner layout.
View details →
Large Two Cavity Injection Mold
Large opened mold with two deep cavities and heavy guide pillars.
View details →
Injection Mold with Cooling Circuit Manifolds
Mold on the bench with cooling manifolds and color-coded circuit hoses fitted.
View details →Large Injection Mold Ready for Trial — Buyer Questions
How long does a quotation take for Large Injection Mold Ready for Trial?
We return a professional mold quotation within 2 working days. Send the 3D data, the resin and the expected annual volume and that is usually enough to quote without a second round of questions.
Which 3D formats can you issue for Large Injection Mold Ready for Trial?
We issue mold design data in STEP, IGES, Parasolid, CATIA, SolidWorks. Tell us which one your toolroom opens natively and we will work in that.
Can you work to our own mold standard for Large Injection Mold Ready for Trial?
Yes. Mold design follows your own standard where you have one, and otherwise a global standard such as DME / Meusburger / HASCO / Progressive / MISUMI. Naming the standard in the enquiry avoids re-specifying components later in the design.
Do you run MoldFlow before building the mold for Large Injection Mold Ready for Trial?
For mass production molds, yes. We run the practical study in four stages — filling, then packing, then warpage, then cooling — and the cooling layout is designed from the result.
Quote Large Injection Mold Ready for Trial
Send the 3D data, the resin and the annual volume. A professional quotation with technical comment comes back within two working days.